Hyperloop environmental control system

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Solution Overview

Problem

Environmental control systems for vehicles in low-pressure environments, such as hyperloop tubes, face challenges in heat rejection and power efficiency due to the absence of ambient atmosphere, making conventional air conditioning and heat transfer methods impractical.

Innovation Solution

An environmental control system utilizing a thermodynamic device with a compressor and turbine, coupled with a dehumidification system and regeneration heat exchanger, which mixes and conditions air and heat sources to efficiently manage temperature and humidity within the cabin while minimizing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional air conditioning systems are used to provide cool air to the cabin, then cooling function is achieved, but heat rejection becomes impractical in vacuum environment

Engineering Contradiction:
Improvecabin coolingVSAvoidheat rejection capability
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The system changes the operating parameters by using a closed-loop thermodynamic cycle with phase change materials that can operate in vacuum conditions, replacing conventional open-loop systems that require ambient atmosphere for heat rejection

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an intermediary heat transfer medium (such as liquid metal or specialized coolant) that enables heat rejection through radiation and conduction mechanisms suitable for vacuum environments, acting as a mediator between the cabin heat load and the external vacuum environment

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If radiation heat transfer is used to reject heat to deep space, then heat rejection is possible in vacuum, but the tube walls being warmer than cabin reduces effectiveness

Engineering Contradiction:
Improveheat rejectionVSAvoidtemperature differential
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The heat rejection system is segmented into multiple stages: primary heat exchangers inside the cabin, intermediate heat transfer loops, and external radiation panels on the vehicle exterior, allowing progressive heat transfer from warmer cabin to cooler space

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from relying solely on temperature differential to utilizing surface area and radiative properties as additional dimensions for heat rejection, with large-area radiation panels and selective emissivity coatings to enhance radiative heat transfer capability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Speed

If on-board batteries supply electrical power at high speed, then vehicle operation is maintained, but power consumption is limited by battery capacity

Engineering Contradiction:
Improvevehicle speedVSAvoidelectrical power consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The system merges mechanical energy recovery (through regenerative braking and turbine expansion) with electrical power generation, combining multiple energy sources to reduce reliance on battery capacity alone and enable sustained high-speed operation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system recovers energy that would otherwise be discarded (such as expansion energy from the thermodynamic cycle and braking energy) and converts it back into useful electrical power, reducing overall battery consumption during high-speed operation

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively conditions the cabin by using a thermodynamic device to manage air and heat, ensuring comfort and reducing power consumption, even in low-pressure environments like hyperloop tubes.

Implementation Method 1

a compressor and at least one turbine operably coupled by a shaft

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

at least one turbine operably coupled by a shaft. The at least one turbine is fluidly coupled to and arranged downstream from the first inlet and the second inlet

Methodology Applied
Scientific EffectTurbine expansion: Turbine

Implementation Method 3

A regeneration heat exchanger is fluidly coupled to and is located downstream from an outlet of the compressor. Heat is removed from the first medium at the regeneration heat exchanger

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 4

A dehumidification system is fluidly coupled to the compressor and to the at least one turbine

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentEP4427999A1Hyperloop environmental control system
Publication Date: 2024.09.11 HAMILTON SUNDSTRAND CORP
  • EP4427999A1 patent drawingFigure 1
  • EP4427999A1 patent drawing
  • EP4427999A1 patent drawing

AI summary

An environmental control system for conditioning a cabin of a vehicle positioned in an enclosed air-evacuated environment includes a first inlet (24) for a first medium (A1), a second inlet (26) for a second medium (A2), and a thermodynamic device including a compressor and at least one turbine. The at least one turbine is fluidly coupled to and arranged downstream from the first and second inlet. A flow of the first medium (A1) and a first flow of the second medium (A2) are mixed to form a third medium at a first mixing point (M1) arranged downstream from the thermodynamic device relative to the flow of the first medium (A1). A dehumidification system (40) is fluidly coupled to the thermodynamic device and is arranged upstream from the at least one turbine. A regeneration heat exchanger (60) is fluidly coupled to and is downstream from the compressor. Heat is removed from the first medium (A1) at the regeneration heat exchanger (60).