Hypertube Cooling and Braking Architecture for Vacuum Tube Stability

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Solution Overview

Problem

Current refrigerant systems for cooling compressed air in hypertube transport systems are inefficient, leading to large volume requirements and impractical steam tank sizes, while existing braking systems for vacuum tube trains are costly due to uneven braking force distribution, and superconducting switches face stability issues in permanent current mode operations.

Innovation Solution

A refrigerant mixture of propanediol and ethylene glycol with slush ice and water is used to reduce cooling system volume, a braking apparatus with electromagnets and power supply for efficient braking force distribution, and a superconducting switch design with stacked wire units and insulating tape for improved stability and discharge rate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If water is used as refrigerant for cooling compressed air, then cooling effect is achieved, but volume of cooling system becomes excessively large

Engineering Contradiction:
Improvecooling effectVSAvoidcooling system volume
Core Design Contradiction:
TemperatureVSVolume of stationary object

Solution Approach 1:

The patent changes the physical parameters of the refrigerant by using a eutectic mixture of propanediol and ethylene glycol instead of pure water. This mixture has a lower freezing point and different thermal properties, allowing it to achieve the required cooling effect at lower temperatures without requiring excessive system volume. The eutectic composition optimizes the balance between cooling capacity and system compactness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite refrigerant system consisting of a eutectic mixture (propanediol and ethylene glycol in specific ratios) combined with slush ice. This composite approach leverages the synergistic effects of the glycol mixture's low-temperature stability and slush ice's high latent heat of fusion, achieving superior cooling performance in a compact volume compared to using water alone.

Inventive Principle:
Principle #40Composite materials

2Force

If braking force is applied unevenly to train vehicle, then braking is achieved, but cost increases due to structural requirements

Engineering Contradiction:
Improvebraking forceVSAvoidmanufacturing cost
Core Design Contradiction:
ForceVSEase of manufacture

Solution Approach 1:

The braking system is segmented into multiple independent electromagnetic braking units distributed along the train vehicle. Each unit can be controlled independently to apply braking force at different locations, achieving both effective deceleration and balanced force distribution. This segmentation allows standardization of modular components, reducing manufacturing complexity and cost.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces traditional mechanical braking systems with electromagnetic braking mechanisms. This substitution eliminates complex mechanical linkages, reduces wear and maintenance requirements, and enables precise control of braking force through electrical signals. The electromagnetic approach simplifies the overall system structure and reduces manufacturing costs while maintaining effective braking performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If superconducting switch operates in permanent current mode, then stability issues occur, but operation is required

Engineering Contradiction:
Improveoperational stabilityVSAvoidpermanent current mode operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements a feedback control system for the superconducting switch that continuously monitors operational parameters such as current, temperature, and magnetic field strength. When operating in permanent current mode, the feedback mechanism detects deviations from stable operation and automatically adjusts control parameters to maintain stability. This closed-loop control ensures reliable operation while preserving the benefits of permanent current mode.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs protective measures beforehand to prevent stability issues in permanent current mode operation. This includes pre-cooling the superconducting materials to well below their critical temperatures, implementing current limiting circuits, and designing the magnetic circuit with adequate margins to prevent quenching. These preventive measures cushion against potential instability before it occurs, ensuring reliable operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The refrigerant system significantly reduces cooling system volume, the braking apparatus provides efficient and cost-effective braking, and the superconducting switch enhances stability and discharge efficiency, addressing the inefficiencies and costs of existing technologies.

Implementation Method 1

a refrigerant for cooling compressed air in a hypertube transport system... capable of reducing a volume of a cooling system by using a refrigerant, which is used in an intercooler for cooling the compressed air

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

a braking apparatus and method of a train vehicle that runs in a vacuum tube... includes a first electromagnet disposed at a front head of the vehicle, a second electromagnet disposed at a rear tail of the vehicle

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a superconducting switch for a magnetic levitation superconducting electromagnet using a thin film type high-temperature superconducting wire as an essential component for operating (exciting) the superconducting electromagnet in a permanent current mode

Methodology Applied
Scientific EffectSuperconductivity: Superconductivity

Data Source

PatentUS11787448B2Hypertube transport system
Publication Date: 2023.10.17 KOREA RAILROAD RESEARCH INSTITUTE
  • US11787448B2 patent drawing
  • US11787448B2 patent drawing
  • US11787448B2 patent drawing

AI summary

Provided is a hypertube transport system. Specifically, provided are a magnetically-levitated train and an infrastructure-system in which same travels, comprising: refrigerant for cooling compressed air of a hypertube train, and a compressed air cooling system utilizing the refrigerant; an apparatus and method for controlling trains operating in a vacuum tube; superconducting switches for superconducting magnets for magnetic levitation; a driving stability apparatus for the hypertube transport system; a control apparatus for trains of the hypertube transport system; and an energy harvester.