Hypochlorous Acid Hand Sanitizer Formulation

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Solution Overview

Problem

Current sanitizers face challenges in effectively disinfecting surfaces, particularly hands, due to the development of resistant microorganisms and limitations such as water usage, skin dryness, and undesirable properties of alcohol-based sanitizers like fumes and irritation.

Innovation Solution

A sanitizing formulation comprising hypochlorite, sodium magnesium silicate, and a silicone polymer blend, which includes dimethicone and cyclomethicone, is developed to provide effective disinfection against drug-resistant microorganisms without requiring water for removal and minimizing skin irritation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If alcohol-based sanitizers are used for disinfection, then microbial destruction is effective, but skin irritation and undesirable fumes occur

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidskin irritation and fumes
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by replacing alcohol with hypochlorite (5-500 ppm), sodium magnesium silicate (0.1-10%), and silicone polymer (0.1-10%) to achieve effective disinfection without the harmful effects of alcohol-based sanitizers, including skin irritation and undesirable fumes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite formulation combining hypochlorite, sodium magnesium silicate, and silicone polymer to achieve synergistic effects that provide effective disinfection while minimizing harmful side effects, creating a multi-component system that addresses both efficacy and safety requirements

Inventive Principle:
Principle #40Composite materials

2Reliability

If soap is used for removing microorganisms, then disinfection is effective, but large quantities of water are required

Engineering Contradiction:
Improvemicroorganism removal effectivenessVSAvoidwater consumption
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent extracts the essential disinfection function from water-based soap systems by using a waterless or reduced-water formulation with hypochlorite and sodium magnesium silicate that provides effective microorganism removal without requiring large quantities of water for rinsing

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sanitizer formulation is designed to self-rinse or evaporate without requiring water for removal, with the silicone polymer and sodium magnesium silicate components facilitating easy removal from skin while maintaining disinfection effectiveness

Inventive Principle:
Principle #25Self-service

3Reliability

If frequent soap washing is performed, then microorganism removal is effective, but skin dryness and irritation increase

Engineering Contradiction:
Improvesanitization effectivenessVSAvoidskin dryness
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the formulation parameters by using hypochlorite at low concentrations (5-500 ppm) combined with sodium magnesium silicate and silicone polymer, which provides effective sanitization while being gentler on skin compared to frequent soap washing, thereby reducing skin dryness and irritation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The sanitizer is designed as a disposable or frequently replaceable product that eliminates the need for repeated water-based washing, with the formulation providing sufficient disinfection in single or limited applications to avoid cumulative skin damage from frequent soap use

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation effectively kills a wide range of resistant microorganisms, including superbugs, while being gentle on skin and not degrading surface finishes, thus offering a practical and safe disinfection solution.

Implementation Method 1

A common means of removing microorganisms from a surface, such as hands, includes washing with soap.

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

a silicone polymer or blend thereof

Methodology Applied
Scientific EffectFilm formation: Coatings

Implementation Method 3

sodium magnesium silicate

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20190275077A1Hypochlorous acid-based hand sanitizer
Publication Date: 2019.09.12 REOXCYN LLC

AI summary

A sanitizing formulation is disclosed for use as a hand sanitizer. The formulation may include hypochlorous acid, a silicone polymer or blend thereof, sodium phosphate, hydrochloric acid, and sodium magnesium silicate. Methods of using and making the sanitizing formulation are also disclosed.