Hysteresis Comparator Frequency Control for EMC Compliance

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Solution Overview

Problem

Switched-mode power supplies face challenges in maintaining electromagnetic compatibility (EMC) due to frequency bands that are not compliant with specifications, requiring costly and bulky components to operate within authorized frequencies, which limits the range of operation and increases component costs.

Innovation Solution

The implementation of a switched electronic device with two hysteresis comparators and a control unit that measures the control signal frequency to enable either comparator, allowing the switching frequency to jump between bands and avoid forbidden frequency regions, thereby maintaining operation within permitted frequency bands without using high-value components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the control frequency is limited to operate below the lowest forbidden band, then electromagnetic compatibility requirements are guaranteed, but component values must be high which increases cost and volume

Engineering Contradiction:
Improveelectromagnetic compatibility complianceVSAvoidcomponent volume
Core Design Contradiction:
Object-affected harmful factorsVSWeight of stationary object

Solution Approach 1:

The patent applies dynamics by making the hysteresis threshold adjustable rather than fixed. The control unit dynamically modifies the hysteresis threshold based on operating conditions, allowing the switching frequency to be actively controlled. This enables the system to operate above forbidden frequency bands when needed, avoiding the constraint that previously required large, bulky components to limit operation to lower frequencies.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the hysteresis threshold parameter dynamically. By adjusting this key parameter, the switching frequency can be modified to avoid forbidden bands. This allows the use of smaller component values while maintaining EMC compliance through intelligent parameter adjustment rather than relying on oversized passive components.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If high-value components are used to limit operating frequency, then electromagnetic compatibility is ensured, but the range of operation and cost are adversely affected

Engineering Contradiction:
Improveelectromagnetic compatibility complianceVSAvoidrange of operation
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The dynamic adjustment of hysteresis threshold allows the system to adapt to different operating conditions. The control unit can modify the threshold to maintain EMC compliance across a wider range of operating points, improving versatility without being constrained by fixed-frequency design requirements that would limit the operating range.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By dynamically changing the hysteresis threshold parameter, the system can operate across a broader range of frequencies and loading conditions while maintaining EMC compliance. This eliminates the need for conservative, limited-range designs that use high-value components to ensure compliance only at specific operating points.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If high-value components are used to limit operating frequency, then electromagnetic compatibility is ensured, but component cost increases

Engineering Contradiction:
Improveelectromagnetic compatibility complianceVSAvoidcomponent cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The dynamic hysteresis threshold control replaces the need for oversized passive components with an active control mechanism. This allows the use of smaller, less expensive components while achieving EMC compliance through intelligent control, thereby reducing overall component cost and improving ease of manufacture.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By dynamically adjusting the hysteresis threshold, the system achieves EMC compliance without requiring expensive high-value components. The parameter adjustment enables cost-effective design by using smaller, cheaper components that would otherwise fail to meet EMC requirements in fixed-threshold designs.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for a wider range of frequency operation without entering stringent EMC frequency bands, enabling the use of lower-value components and improving overall performance and cost-effectiveness in switched-mode power supplies.

Implementation Method 1

Hysteresis switched-mode power supplies are switched electronic devices, typically controlled by a Pulse Width Modulation (or PWM) signal with two states, whose changes of state result from the comparison of a controlled value with a low threshold and with a high threshold.

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Implementation Method 2

a control unit designed to measure the frequency of the control signal, and to enable either the first hysteresis comparator or the second hysteresis comparator depending on the control signal measured frequency

Methodology Applied
Scientific EffectFrequency measurement:

Data Source

PatentUS9318954B2Control with hysteresis of an electronic device using a pulse-width modulated signal
Publication Date: 2016.04.19 VITESCO TECHNOLOGIES GMBH
  • US9318954B2 patent drawing
  • US9318954B2 patent drawing
  • US9318954B2 patent drawing

AI summary

A device and switching method for a circuit for generating an output voltage (Vout) via a control signal (CTRL) with two pulse-width modulated states are described. The control signal (CTRL) frequency (Fq) is measured. In order to generate the control signal (CTRL), either a first hysteresis comparator (31) or a second hysteresis comparator (32) is enabled depending on the control signal (CTRL) measured frequency (Fq). Advantageously, the voltage thresholds of the hysteresis comparators and at least one frequency threshold can be chosen in such a manner as to avoid the control signal (CTRL) frequency (Fq) entering into forbidden frequency bands.