Hysteretic DC-DC Converter for Multi-Channel LED Drivers

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Solution Overview

Problem

Existing LED driver circuits face complexity in supporting varied numbers of LEDs and dimming duty cycles across channels, complicating the design of DC-DC converters and converter control circuitry, as they struggle to maintain regulated voltage levels efficiently while minimizing power consumption.

Innovation Solution

A control circuit for DC-DC converters that includes a duty cycle control unit responsive to feedback, enabling and disabling based on threshold voltages to maintain output voltage within a narrow range, and a method to track the dominant LED channel dynamically, allowing for independent dimming and current control across channels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If LED driver circuits support varied numbers of LEDs and different dimming duty cycles across channels, then illumination functionality and adaptability are improved, but device complexity increases

Engineering Contradiction:
Improveillumination functionalityVSAvoidconverter control circuitry
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the control of multiple LED channels into segments by identifying a dominant channel that requires the highest voltage and controlling it separately from other channels. This segmentation allows the DC-DC converter to be optimized for the dominant channel while other channels are controlled independently, reducing overall system complexity despite supporting varied illumination requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic control by enabling the DC-DC converter only during specific time periods when the dominant LED channel is active. The converter is dynamically enabled and disabled based on the operational state of the dominant channel, allowing the system to adapt to varying illumination requirements while simplifying the control circuitry by avoiding continuous operation.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the regulated voltage level is kept to a minimum, then power consumption is reduced, but maintaining adequate power to all channels becomes difficult

Engineering Contradiction:
Improvepower consumptionVSAvoidadequate power supply
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent dynamically adjusts the regulated voltage level by keeping the DC-DC converter enabled only during time periods when the dominant LED channel requires power. During these periods, the voltage is maintained at an adequate level; during other periods, the converter is disabled, reducing power consumption. This dynamic approach ensures adequate power supply when needed while minimizing energy consumption overall.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs periodic action by enabling the DC-DC converter in periodic intervals corresponding to the activation of the dominant LED channel. Rather than maintaining continuous voltage regulation, the converter operates periodically only when the dominant channel is active, reducing average power consumption while ensuring adequate power is available during each active period.

Inventive Principle:
Principle #19Periodic action

3Stability of the object's composition

If the DC-DC converter operates continuously to maintain regulated voltage, then voltage stability is improved, but power consumption increases

Engineering Contradiction:
Improvevoltage stabilityVSAvoidpower consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic operation by enabling the DC-DC converter only during specific time periods when voltage regulation is actually needed (when the dominant LED channel is active). This dynamic approach maintains voltage stability during critical periods while avoiding continuous operation that would increase power consumption unnecessarily during periods when all channels are inactive or at minimum voltage requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2873149B1DC-DC converter using hysteretic control and associated methods
Publication Date: 2019.10.23 ALLEGRO MICROSYSTEMS LLC
  • EP2873149B1 patent drawingFigure 1
  • EP2873149B1 patent drawingFigure 2
  • EP2873149B1 patent drawingFigure 3

AI summary

A control circuit used to control a DC-DC converter includes a duty cycle control unit to control a duty cycle of the DC-DC converter and a hysteretic control unit to maintain a voltage at an output of the DC-DC converter within a narrow range during certain operational time periods. The hysteretic control unit may maintain the converter output voltage within the range by alternately enabling and disabling the duty cycle control unit based on feedback from the DC-DC converter output. In at least one embodiment, the control circuit is used within LED driver circuitry for driving a plurality of LED channels.