Hysteretic Regulator for LED Current Control

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Solution Overview

Problem

Fixed-frequency PWM control techniques in LED power supply systems require loop compensation, leading to limited system response and increased circuit complexity, while resistive sense elements cause power losses due to continuous operation, especially when driving high-power LEDs.

Innovation Solution

The implementation of balanced hysteretic control (BHC) in a regulator circuit, which includes a current sensing element, a true average current control unit, and a hysteretic control unit, allows for fast response and low-loss sensing by dynamically adjusting peak and valley currents through an inductor, reducing power losses by only activating the current sensing element during switch conduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If fixed-frequency PWM control technique is used, then the regulator can control the voltage supplied to LED string, but the system response is limited and circuit complexity increases due to loop compensation requirement

Engineering Contradiction:
Improvesystem responseVSAvoidcircuit complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent implements dynamic switching frequency adjustment where the switching frequency varies based on the difference between actual and target LED currents. The controller dynamically modifies the switching frequency within a predetermined range, eliminating the need for fixed-frequency PWM and its associated loop compensation circuits, thereby reducing circuit complexity while maintaining fast response.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs a feedback mechanism where the actual LED current is continuously monitored and compared with the target current. Based on this comparison, the controller dynamically adjusts the switching frequency to minimize the current difference, achieving fast response without requiring complex loop compensation typically needed in fixed-frequency PWM systems.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If resistive sense element is coupled in series with LED string for current sensing, then the current can be measured, but power losses increase during entire operating period

Engineering Contradiction:
Improvecurrent measurementVSAvoidpower loss
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent implements periodic current sensing where the resistive sense element is only activated during specific switching intervals rather than continuously. The controller periodically switches the sense element in and out based on the switching cycle, enabling current measurement when needed while minimizing power dissipation during non-sensing periods, thus reducing overall power losses.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent dynamically controls the activation state of the resistive sense element, switching it between active and inactive states based on the operating conditions. During intervals when current measurement is not required, the sense element is deactivated, eliminating unnecessary power dissipation while maintaining measurement capability when needed.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If resistive sense element operates continuously to sense current, then accurate current control is achieved, but efficiency reduces due to constant power dissipation

Engineering Contradiction:
Improvecurrent control accuracyVSAvoidsystem efficiency
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic current sensing where the resistive sense element is only activated during specific switching intervals rather than continuously. The controller periodically switches the sense element in and out based on the switching cycle, enabling current measurement when needed while minimizing power dissipation during non-sensing periods, thus reducing overall power losses.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves true average current control with reduced power losses and improved efficiency, especially when driving high-power LEDs, by dynamically adjusting currents and minimizing the time the current sensing element is active.

Implementation Method 1

The current flows through the resistive sense element, generating a voltage that can be compared to a reference voltage

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

a switched mode regulator generates a supply voltage for the LED string

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS8476888B1Switching regulator providing current regulation based on using switching transistor current to control on time
Publication Date: 2013.07.02 NAT SEMICON CORP
  • US8476888B1 patent drawing
  • US8476888B1 patent drawing
  • US8476888B1 patent drawing

AI summary

An apparatus includes a sense element that generates a sense signal based on an output signal generated by a regulator. The apparatus also includes a current control unit that generates a compensated reference signal using the sense signal. The compensated reference signal is associated with an average of the output signal. The apparatus further includes a comparator that compares the compensated reference signal and the sense signal. In addition, the apparatus includes a hysteretic control unit that adjusts a control signal based on an output of the comparator and that provides the control signal to the regulator in order to adjust the output signal generated by the regulator. The hysteretic control unit could dynamically adjust peak and valley currents through an inductor in the regulator to maintain the average of the output signal at a substantially constant value.