HZO Capacitor Stack for Scaled DRAM Capacitance Retention

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Solution Overview

Problem

The challenge in advanced memory technology is scaling down capacitor dielectric materials while maintaining sufficient capacitance, as current material stacks face limitations in leakage and capacitance, particularly in dynamic random access memory (DRAM) devices.

Innovation Solution

A method of forming a capacitor structure involving a hafnium-zirconium oxide (HZO) layer and an interface dielectric layer, where the HZO layer is formed using thermal or plasma atomic layer deposition processes, and the layers are annealed to enhance the tetragonal crystal phase concentration, thereby increasing capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If capacitor dielectric materials are scaled down to meet smaller transistor sizes, then device integration density is improved, but capacitance sufficiency deteriorates

Engineering Contradiction:
Improvecapacitor sizeVSAvoidcapacitance sufficiency
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent employs a composite dielectric structure consisting of HZO layer and interface dielectric layer. The HZO layer provides high capacitance density while the interface dielectric layer ensures proper electrical characteristics, together achieving sufficient capacitance in scaled-down capacitors

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the thickness of the HZO layer (4-6 nm) and controls the annealing temperature to enhance the tetragonal crystal phase concentration. By adjusting these parameters, the dielectric performance is improved to maintain sufficient capacitance in scaled capacitors

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If current material stacks are used for capacitor scaling, then manufacturing process is simple, but leakage and capacitance performance deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidleakage and capacitance performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent replaces current material stacks with a composite HZO and interface dielectric layer structure. This composite structure addresses leakage and capacitance performance issues while maintaining compatibility with existing manufacturing processes through ALD deposition and annealing

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If HZO layer is formed at low temperature to preserve material properties, then material integrity is improved, but interface dielectric layer formation quality deteriorates

Engineering Contradiction:
ImproveHZO layer integrityVSAvoidinterface dielectric layer quality
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent separates the formation process into two distinct temperature stages: HZO layer formation at low temperature (25-300°C) to preserve material integrity, followed by interface dielectric layer formation at higher temperature (300-350°C) to ensure proper interface quality and tetragonal phase concentration

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach allows for the formation of capacitors with improved dielectric performance, enabling sufficient capacitance and scalability for small transistor sizes in DRAM structures, addressing the limitations of existing material stacks.

Implementation Method 1

The HZO layer and the interface dielectric layer are annealed

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 2

enhance the tetragonal crystal phase concentration

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 3

the hafnium oxide layers and the zirconium oxide layers are further mixed under the second temperature when the interface dielectric layer is formed under the second temperature

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12082398B2Capacitor structure and method of forming thereof
Publication Date: 2024.09.03 NAN YA TECH
  • US12082398B2 patent drawing
  • US12082398B2 patent drawing
  • US12082398B2 patent drawing

AI summary

A method of forming a capacitor structure includes following operations. A first electrode is formed. A hafnium-zirconium oxide (HZO) layer is formed over the first electrode under a first temperature. An interface dielectric layer is formed over the HZO layer under a second temperature greater than the first temperature. A second electrode is formed over the interface dielectric layer. The HZO layer and the interface dielectric layer are annealed.