I-Beam Hanging Bracket for Space-Saving Worksite Lighting

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Solution Overview

Problem

Conventional lighting rigs for worksites are space-intensive, noisy, and emit fumes, requiring multiple generators and taking up valuable space, while existing solutions fail to efficiently utilize differently sized I-beam structures for support.

Innovation Solution

A support bracket apparatus that can be hung from and clamped to variously sized I-beams, featuring a hook and mounting platform to secure lighting assemblies, allowing for multiple lights to be powered by a single generator, reducing noise, emissions, and space usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional lighting rigs with self-contained generators are used, then illumination is provided during darker hours, but they take up precious space and require multiple generators to be turned on and off individually

Engineering Contradiction:
Improveworksite illuminationVSAvoidspace occupied by lighting rigs
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The invention extracts the lighting fixtures from self-contained generator units and separates them into individual mountable components that can be attached to existing structures. The lighting fixtures are removed from mobile generator platforms and mounted separately on I-beam structures, eliminating the need for large towable generators and freeing up valuable worksite space while maintaining illumination capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The bracket assembly serves multiple functions: it provides structural support for lighting fixtures, offers versatile mounting options for different I-beam sizes through adjustable components, and enables centralized power distribution. The universal design accommodates various I-beam dimensions and allows multiple lighting fixtures to be mounted on a single structure, replacing multiple individual lighting rigs

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If multiple self-contained lighting rigs are deployed, then adequate illumination is achieved, but noise and fume emissions increase

Engineering Contradiction:
Improveworksite illuminationVSAvoidnoise and fume emissions
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The invention merges multiple separate lighting fixtures onto a single centralized bracket structure that can be served by one power source. Instead of operating multiple independent generator-lighting rig combinations, the system consolidates multiple lighting fixtures under a single power distribution point, thereby reducing the number of generators needed and consequently reducing overall noise and fume emissions while maintaining adequate illumination coverage

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If lighting fixtures are mounted on mobile generators, then portability is achieved, but space efficiency is reduced

Engineering Contradiction:
Improveportability of lighting systemVSAvoidspace occupied on worksite
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The invention transitions the lighting system from a mobile ground-based platform to a vertical wall-mounted configuration. By mounting lighting fixtures on vertical I-beam structures rather than horizontal generator platforms, the system utilizes vertical space efficiently, freeing up horizontal worksite space while maintaining accessibility and portability through the removable bracket design

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Device complexity

If a single bracket design is used, then inventory complexity is reduced, but adaptability to different I-beam sizes is limited

Engineering Contradiction:
Improveinventory variety of bracketsVSAvoidcompatibility with different I-beam sizes
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The bracket incorporates dynamic, adjustable components including sliding mechanisms and reconfigurable fastening systems that allow the same bracket design to adapt to different I-beam widths and configurations. The adjustable elements enable the bracket to be dynamically reconfigured for various I-beam sizes without requiring multiple fixed-size bracket designs, thereby reducing inventory complexity while maintaining versatility

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11287116B2Hanging support bracket
Publication Date: 2022.03.29 INNOVATIVE SOLUTIONS LTD
  • US11287116B2 patent drawing
  • US11287116B2 patent drawing
  • US11287116B2 patent drawing

AI summary

Aspects of the present disclosure may involve a support bracket that can include a first portion, a second portion, and a third portion. The first portion may define a first width. The first width can be about the same dimension as a first flange width of a first type of I-beam. A clamp may be positioned within the first portion to fasten the support bracket to the first flange. The support bracket may include a second portion that may define a second width. The second width may be about the same dimension as a second flange width of a second type of I-beam. The clamp may be positioned within the second portion to fasten the support bracket to the second flange. A mounting platform may extend from the support bracket. The mounting platform may include a mounting member for securing a pole. The support bracket may include a hook where the support bracket may be hung from the first type of I-beam or the second type of I-beam.