IC Active Region Layout Across Cell Boundaries for Higher Drive Current

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Solution Overview

Problem

The miniaturization of integrated circuits (ICs) has led to stricter design and manufacturing specifications, as well as reliability challenges, due to increased complexity and the need for precise alignment of various components.

Innovation Solution

The proposed solution involves a specific layout design for integrated circuits that includes a set of active regions, contacts, gates, power rails, and vias, where the active regions extend continuously through cell boundaries, increasing compressive strain and driving current capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the active regions are confined within cell boundaries, then the manufacturing alignment is easier, but the driving current capability is reduced

Engineering Contradiction:
Improvealignment precisionVSAvoiddriving current capability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent divides the integrated circuit into multiple cells with defined cell boundaries, while allowing active regions to extend continuously across these boundaries. This segmentation approach enables independent manufacturing alignment for each cell while maintaining continuous active regions for enhanced current capability. The cell boundaries serve as reference markers for alignment without constraining the underlying active region continuity.

Inventive Principle:
Principle #1Segmentation

2Area of moving object

If the integrated circuit is miniaturized, then the device size is reduced and power consumption is lowered, but the design and manufacturing specifications become stricter

Engineering Contradiction:
Improvedevice sizeVSAvoidalignment specification
Core Design Contradiction:
Area of moving objectVSManufacturing precision

Solution Approach 1:

The cell boundary structure serves multiple functions simultaneously: it provides alignment references for manufacturing, defines logical cell divisions for design purposes, and maintains continuous active regions for electrical functionality. This multi-functionality allows miniaturization without proportionally increasing manufacturing complexity, as the same structural elements serve multiple purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the active regions extend continuously through cell boundaries, then the compressive strain and driving current capability are increased, but the layout complexity increases

Engineering Contradiction:
Improvedriving current capabilityVSAvoidlayout complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By segmenting the IC into standardized cells with clear boundary definitions, the patent manages layout complexity through modular design. The cell boundaries provide structured reference points that simplify the organization of continuous active regions, making the overall layout more manageable despite the extended continuity requirement.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the driving current capability and performance of integrated circuits by increasing compressive strain, while also potentially reducing the physical size and improving manufacturing yield compared to other approaches.

Implementation Method 1

the active regions extend continuously through cell boundaries, increasing compressive strain and driving current capability

Methodology Applied
Scientific EffectCompressive strain:

Data Source

PatentUS12205941B2Integrated circuit and method of forming the same
Publication Date: 2025.01.21 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12205941B2 patent drawing
  • US12205941B2 patent drawing
  • US12205941B2 patent drawing

AI summary

An integrated circuit includes a set of active regions, a first set of contacts, a set of gates, a first set of power rails and a first set of vias. The set of active regions extends in a first direction. The first set of contacts overlaps the set of active regions, and a first and a second cell boundary of the integrated circuit that extends in a second direction. The set of gates extends in the second direction, overlaps the set of active regions, and is between the first and second cell boundary. The first set of power rails extends in the first direction, and overlaps at least the first set of contacts. The first set of vias electrically couples the first set of contacts and the first set of power rails together. The set of active regions extend continuously through the first cell boundary and the second cell boundary.