IC Card Receptacle Connector with Removable Shielding and Insulating Support

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Solution Overview

Problem

Conventional IC card receptacle connectors face issues with inadequate insulation between the shielding member and metal shield, leading to noise interference and dust penetration, causing short circuits, and are inconvenient to disassemble when components are damaged.

Innovation Solution

A receptacle connector assembly with a removable shielding member and a supporting member made of insulating material, featuring a locking mechanism and mounting mechanism to ensure secure attachment and easy replacement, preventing dust ingress and meeting PCMCIA insulation specifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If adhesive is employed to secure the shielding member to the header housing, then the shielding member is fixed in place, but it becomes difficult to remove and replace when components are damaged

Engineering Contradiction:
Improvefixing strength of shielding memberVSAvoidreplaceability of shielding member
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The shielding member is divided into multiple sections with resilient tabs that can be independently flexed. This segmentation allows the shielding member to be detached by flexing the tabs away from the housing walls, enabling easy removal and replacement without damaging the adhesive bond or the shielding member itself.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shielding member incorporates resilient tabs that can dynamically change their attachment state. In the normal state, the tabs are pressed against the housing walls to provide stable fixation. When removal is needed, the tabs can be flexed away from the walls, transitioning from a fixed state to a removable state, thus resolving the contradiction between stability and replaceability.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the shielding member is firmly attached to the header housing, then insulation and noise shielding are maintained, but the assembly becomes complex and difficult to disassemble for repairs

Engineering Contradiction:
Improveinsulation performanceVSAvoidassembly disassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The attachment mechanism is segmented into multiple resilient tabs distributed along the shielding member. Each tab can be independently flexed to facilitate removal, simplifying the disassembly process while maintaining reliable insulation and noise shielding when properly assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The resilient tabs provide a dynamic attachment mechanism that is simple in structure but effective in function. The tabs naturally maintain contact with the housing walls for reliable insulation and shielding, yet can be easily displaced when removal is needed, reducing assembly complexity without compromising reliability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7654867B2Receptacle connector assembly for IC card and IC card connector
Publication Date: 2010.02.02 FCI ASIA PTE LTD
  • US7654867B2 patent drawing
  • US7654867B2 patent drawing
  • US7654867B2 patent drawing

AI summary

Disclosed is a receptacle connector assembly for an IC card, comprising: a connector housing (20) having a top surface (21), a bottom surface (22), and a peripheral wall (23) located between the top surface and bottom surface; a plurality of terminals (30) mounted in the connector housing and extending from the peripheral wall; a shielding member (40) removably attached to the top surface of the connector housing and having a portion extending over the terminals; and a supporting member (50) removably attached to the connector housing and covering the portion of the shielding member extending over the terminals.