Integrated Circuit Chip Thermal Management via Substrate Metal Plate
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Solution Overview
Problem
The challenge in microelectronics is the heat generated by processor chips degrading the performance of stacked memory chips due to thermal issues, which complicates the balance between performance and footprint, especially in portable devices.
Innovation Solution
An electronic device with a substrate wafer containing an integrated metal plate acts as a heat sink, using intermediate and external metal elements to transfer heat away from the processor chip to the substrate and external printed circuit board, thereby cooling the memory chip and maintaining optimal operating temperatures.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If electronic devices are stacked one on top of the other to improve performance and reduce footprint, then electrical connection performance is improved and footprint is reduced, but heat from processor chips degrades memory chip performance
Solution Approach 1:
A metal plate is introduced as an intermediary thermal management component between the processor chip and memory chip. The metal plate serves as a heat sink that captures and dissipates heat generated by the processor chip, preventing thermal degradation of the memory chip performance while enabling the stacked configuration to maintain both high productivity and acceptable temperature levels.
Solution Approach 2:
The substrate wafer is segmented into functional zones with the metal plate integrated at specific locations to handle thermal management independently. This segmentation allows the processor chip and memory chip to operate in thermally differentiated environments, with the metal plate creating a thermal boundary that protects the memory chip from processor heat while maintaining compact stacked architecture.
2Temperature
If a metal plate is integrated into the substrate wafer to manage heat, then thermal management is improved, but device complexity increases
Solution Approach 1:
The metal plate is merged with the substrate wafer structure, integrating thermal management functionality directly into the existing substrate. This combining approach allows the metal plate to serve multiple purposes: as a heat sink for thermal management, as a structural element of the substrate wafer, and as a platform for mounting intermediate metal elements, thereby improving temperature control without proportionally increasing device complexity.
Solution Approach 2:
The metal plate performs multiple functions within the electronic device: it acts as a heat sink to capture processor heat, provides a mounting surface for intermediate metal elements that connect to both the processor and memory chips, and serves as a structural component of the substrate wafer. This multi-functionality enables effective thermal management while minimizing the increase in device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution effectively manages heat transfer, preventing excessive temperature increase in memory chips and enhancing the performance of electronic systems by maintaining efficient thermal management within compact designs.
Implementation Method 1
An electronic device with a substrate wafer containing an integrated metal plate acts as a heat sink, using intermediate and external metal elements to transfer heat away from the processor chip to the substrate and external printed circuit board
Data Source
AI summary
An electronic device includes a substrate wafer made of many layers of an insulating material and including an electrical connection network. An integrated circuit chip is mounted to a top side of the substrate wafer. The substrate wafer further includes a metal plate that is integrated into the substrate wafer and thermally coupled to the integrated circuit chip. The metal plate may have a thickness in excess of several layers of the substrate wafer. The metal plate may include a duct through which a thermally conductive fluid flows.


