IC Layout Correction with Location Effect Modeling

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Solution Overview

Problem

The challenge in IC design at smaller feature sizes, such as 65 nanometers and below, is the significant impact of uncorrected imaging effects like proximity and location effects on device performance, quality, and reliability, particularly at N28 nodes and below, where feature distortion leads to unacceptable side effects.

Innovation Solution

A method that collectively considers both proximity and location effects during the lithography process by tuning the IC design layout through resizing, reshaping, adding assist features, and using scattering bars, referred to as optical proximity correction (OPC) and location effect correction (LEC), to improve imaging accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If optical proximity correction (OPC) is applied to minimize proximity effect, then imaging resolution is improved, but location-related imaging effects are not effectively corrected

Engineering Contradiction:
Improveimaging resolutionVSAvoiddevice performance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent combines optical proximity correction (OPC) with location effect correction (LEC) into a unified correction framework. The system integrates both proximity effect modeling and location effect modeling to simultaneously address multiple imaging distortions, thereby improving both imaging resolution and device performance reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies parameter changes by adjusting design patterns based on both proximity effect parameters and location effect parameters. The correction process modifies geometric parameters of features according to their local environment and absolute position on the wafer, enabling effective correction of imaging distortions that were previously unaddressed.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If conventional OPC is used to adjust design pattern, then proximity effect is minimized, but location-related imaging factors are not considered

Engineering Contradiction:
Improvepattern transfer accuracyVSAvoidcorrection method complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the correction process into distinct components: proximity effect correction and location effect correction. By dividing the overall correction task into manageable segments that can be applied sequentially or simultaneously, the system achieves comprehensive correction without overwhelming computational complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary correction model that bridges conventional OPC and the new LEC approach. This intermediary framework allows the integration of location effect considerations while maintaining compatibility with existing OPC workflows, thereby managing complexity during the transition to more accurate correction methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If design pattern is adjusted for improved imaging, then resolution is enhanced, but location-related distortions cause unacceptable side effects at N28 nodes and below

Engineering Contradiction:
Improveimaging resolutionVSAvoidfeature distortion
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by pre-correcting design patterns for both proximity effects and location effects before lithography fabrication. The system calculates and applies compensation adjustments that counteract anticipated imaging distortions, including location-related effects such as illumination non-uniformity and lens field curvature, thereby preventing feature distortion before it occurs during manufacturing.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS8627241B2Pattern correction with location effect
Publication Date: 2014.01.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8627241B2 patent drawing
  • US8627241B2 patent drawing
  • US8627241B2 patent drawing

AI summary

The present disclosure provides one embodiment of an integrated circuit (IC) method. The method includes receiving an IC design layout having a plurality of IC regions each including an IC pattern; performing a dissection process to the IC design layout; and performing a correction process to the IC design layout using a correction model that includes proximity effect and location effect. The correction process includes performing a first correction step to a first IC region of the IC regions, resulting in a first corrected IC pattern in the first IC region; and performing a second correction step to a second IC region of the IC regions, starting with the first corrected IC pattern, resulting in a second corrected IC pattern.