Integrated Circuit Layout Patterns for High-Density Rule Compliance

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Solution Overview

Problem

The miniaturization of integrated circuits poses challenges in design and manufacturing due to stricter specifications and reliability issues, particularly in generating layout designs that meet design rules to ensure consistent manufacturing and high yield.

Innovation Solution

A method is developed to generate integrated circuit layout designs that satisfy specific design rules, including spacing and pitch requirements, to improve manufacturing yield, gate density, and reliability by using a processor to create gate, via, and cut feature layout patterns that adhere to established design rules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If integrated circuits are miniaturized to achieve smaller devices with more functionality, then device size and power consumption are improved, but manufacturing precision and reliability deteriorate due to stricter design specifications

Engineering Contradiction:
Improvedevice sizeVSAvoidmanufacturing precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by performing design rule checks and layout optimizations before the manufacturing process begins. The system generates layout designs that pre-comply with manufacturing specifications, including spacing rules, pitch rules, and other design constraints, thereby preventing manufacturing defects before they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback mechanisms through automated design rule checking systems that continuously verify layout designs against manufacturing specifications. The system provides feedback on violations and iteratively adjusts the layout to ensure compliance, improving manufacturing precision through continuous verification and correction.

Inventive Principle:
Principle #23Feedback

2Productivity

If integrated circuits are miniaturized to achieve higher gate density, then functionality is improved, but design complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvegate densityVSAvoiddesign complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the complex layout design process into manageable components: generating individual layout elements, applying spacing rules, applying pitch rules, and performing design rule checks. This modular approach reduces design complexity while enabling high gate density through systematic optimization of each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes parameter changes by systematically adjusting layout parameters such as spacing distances, pitch dimensions, and feature sizes to maximize gate density while maintaining compliance with design rules. The optimization process modifies these parameters to achieve the highest possible transistor density within manufacturing constraints.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If layout designs are optimized for higher gate density, then productivity is improved, but manufacturing yield may deteriorate if design rules are not strictly followed

Engineering Contradiction:
Improvegate densityVSAvoidmanufacturing yield
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent performs preliminary design rule verification to ensure that high-density layouts comply with manufacturing specifications before production. By pre-checking spacing rules, pitch rules, and other constraints, the system prevents yield-loss defects while maintaining optimized gate density.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback through automated design rule checking that monitors layout compliance throughout the design optimization process. This feedback mechanism ensures that productivity improvements from higher gate density do not compromise manufacturing yield by catching and correcting violations before manufacturing.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20240104288A1Integrated circuit and method of manufacturing same
Publication Date: 2024.03.28 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240104288A1 patent drawing
  • US20240104288A1 patent drawing
  • US20240104288A1 patent drawing

AI summary

A system for manufacturing an integrated circuit includes a processor coupled to a non-transitory computer readable medium configured to store executable instructions. The processor is configured to execute the instructions for generating a layout design of the integrated circuit that has a set of design rules. The generating of the layout design includes generating a set of gate layout patterns corresponding to fabricating a set of gate structures of the integrated circuit, generating a cut feature layout pattern corresponding to a cut region of a first gate of the set of gate structures of the integrated circuit, generating a first conductive feature layout pattern corresponding to fabricating a first conductive structure of the integrated circuit, and generating a first via layout pattern corresponding to a first via. The cut feature layout pattern overlaps a first gate layout pattern of the set of gate layout patterns.