IC Package Dual-Side Interconnects for High I/O Density

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Solution Overview

Problem

Conventional integrated circuit packages face limitations in achieving high input/output (I/O) connection density due to the large number of connection regions required, leading to unwieldy package substrates that become expensive to miniaturize further.

Innovation Solution

The integration of a package substrate with an interface stratum and an IC die, where the IC die and interface stratum are disposed on the package substrate, allowing for multiple sets of connection pads to be electrically coupled, increasing I/O density without increasing substrate size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the number of connection regions on the package substrate is increased to achieve higher I/O density, then the I/O connection density is improved, but the package substrate becomes unwieldy large and more expensive to manufacture

Engineering Contradiction:
ImproveI/O connection densityVSAvoidpackage substrate area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent utilizes both the top and bottom surfaces of the package substrate for making interconnects to the PCB. Specifically, a first set of interconnects are made through vias from the top surface, while a second set of interconnects are made through plated-through-holes from the bottom surface. This two-sided approach effectively doubles the available connection areas without increasing the substrate footprint, thereby resolving the contradiction between achieving high I/O density and maintaining compact substrate size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the bond pad area and spacing between pads are miniaturized to increase connection density, then the I/O connection density is improved, but the manufacturing cost increases significantly

Engineering Contradiction:
Improveconnection densityVSAvoidmanufacturing cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The package substrate serves multiple functions simultaneously: it provides mechanical support for the IC die, establishes electrical connections through both top and bottom surfaces, and enables high I/O density without requiring miniaturized bond pads. By utilizing both surfaces of the substrate for interconnects, the design achieves high connection density while maintaining standard pad sizes and spacing, thereby avoiding the increased manufacturing costs associated with miniaturization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If conventional single-sided interconnect packages are used, then the device complexity is low, but the I/O connection density is limited

Engineering Contradiction:
Improvepackage structure complexityVSAvoidI/O connection density
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent transitions from conventional single-sided interconnect packages to a two-sided interconnect architecture. The first set of interconnects are made from the top surface through vias, while the second set are made from the bottom surface through plated-through-holes. This dimensional expansion to utilize both surfaces of the substrate effectively doubles the I/O connection capacity while maintaining relatively simple package structure and fabrication processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS7772696B2IC package having IC-to-PCB interconnects on the top and bottom of the package substrate
Publication Date: 2010.08.10 NVIDIA CORP
  • US7772696B2 patent drawing
  • US7772696B2 patent drawing
  • US7772696B2 patent drawing

AI summary

An integrated circuit package, according to one embodiment, includes a package substrate, an interface stratum and an integrated circuit die. Both the IC die and interface stratum are disposed on the package substrate. The integrated circuit die includes a microelectronic circuit having a plurality of inputs and outputs. A first set of the inputs and outputs are electrically coupled to a plurality of package-to-circuit connection regions on the package substrate. A second set of input and outputs are electrically coupled through the package substrate to package-to-circuit connection regions on the interface stratum.