IC Package Dual-Surface Contact Structures for Signal Routing

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Solution Overview

Problem

Current integrated circuit (IC) packaging technologies face limitations in efficiently routing high-speed signals and minimizing signal attenuation, as they rely heavily on printed circuit boards (PCBs) which have restricted maximum routing lengths due to attenuation and require expensive fabrication technologies.

Innovation Solution

The IC package design features a package substrate with both first and second surfaces of contact structures, where the first surface connects to PCB traces and the second surface connects to independent devices via connective structures like twin-axial cables or package bridges, allowing for higher-speed signal routing with reduced attenuation and potentially using less expensive PCB materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high-speed signals are routed through PCB traces, then signal transmission is achieved, but signal attenuation increases and maximum routing length is limited

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidmaximum routing length
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent introduces a vertical dimension by stacking multiple PCB layers and using through-hole vias to create three-dimensional signal routing paths. This allows signals to travel through the thickness of the PCB rather than being constrained to single-plane traces, effectively increasing the usable routing length while maintaining signal integrity through controlled impedance via structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent uses termination resistors and impedance-matching components as intermediaries at signal transmission endpoints and junctions. These components act as mediators that absorb signal reflections and match impedance between different trace segments, thereby reducing signal attenuation and enabling longer routing lengths without compromising transmission quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If expensive fabrication technologies are used to minimize signal attenuation, then signal transmission quality improves, but manufacturing cost increases

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent optimizes standard PCB fabrication parameters such as trace width, trace spacing, copper weight, and dielectric thickness to achieve desired impedance values (e.g., 50 ohms, 100 ohms differential). By carefully controlling these parameters within normal fabrication capabilities, the patent achieves low signal attenuation without requiring expensive specialized fabrication processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different trace geometries and impedance control measures only in critical signal routing regions where high-speed signals traverse, rather than applying expensive fabrication techniques uniformly across the entire PCB. Standard routing areas use conventional designs, thereby reducing overall manufacturing cost while maintaining signal quality where needed.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If PCB routing length is extended to achieve longer connections, then connectivity flexibility improves, but signal attenuation increases

Engineering Contradiction:
Improveconnectivity flexibilityVSAvoidsignal attenuation
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent utilizes multi-layer PCB construction with through-hole vias to create vertical signal paths. This three-dimensional routing approach allows signals to reach distant components without extending trace lengths on individual layers, thereby maintaining signal integrity while achieving the necessary connectivity flexibility across large PCB areas.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides long signal paths into multiple shorter segments separated by impedance-matched via transitions and termination points. By segmenting the routing path and properly terminating each segment, the patent reduces cumulative signal attenuation while maintaining the overall connectivity flexibility needed for extended connections.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3442314A1IC package
Publication Date: 2019.02.13 MARVELL ISRAEL (M L S L) LTD
  • EP3442314A1 patent drawingFigure 1A
  • EP3442314A1 patent drawingFigure 1B~1C
  • EP3442314A1 patent drawingFigure 2

AI summary

Aspects of the disclosure provide an integrated circuit (IC) package. The IC package includes a package substrate configured to have a first surface and a second surface that is opposite to the first surface. An IC chip is interconnected with the package substrate. The IC package includes a first plurality of contact structures disposed on the first surface to electrically couple the IC package (e.g., a first plurality of input/output (I/O) pads on the IC chip) to traces on a printed circuit board (PCB). The IC package includes a second plurality of contact structures disposed on the second surface. The second plurality of contact structures is configured to electrically couple the IC package (e.g., a second plurality of I/O pads on the IC chip) to another device via a connective structure that is independent of the PCB.