IC Package Gap Structure for Stress-Sensitive Voltage References

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Solution Overview

Problem

Plastic molded IC packages are ineffective in minimizing output variations from package-induced stress, particularly for stress-sensitive circuits like voltage reference circuits, due to non-uniform and unpredictable stress from mold compound materials.

Innovation Solution

Incorporating a second circuit, such as a filter capacitor, within the plastic package itself, attached to the analog IC with a gap over the stress-sensitive circuitry, to isolate stress from the mold compound and minimize electrical leakage issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mold compound material is used to package the IC, then the IC is protected and enclosed, but non-uniform and unpredictable stress is introduced to the voltage reference circuit causing output voltage variations

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidpackage induced stress
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent segments the package into multiple cavities within the mold compound, with each cavity housing a discrete circuit element (such as filter capacitors, resistors, or other components). This segmentation allows stress from the mold compound to be distributed across multiple isolated regions rather than uniformly applied to a single integrated circuit, thereby reducing the harmful stress effects on voltage reference circuits while maintaining the protective enclosure function.

Inventive Principle:
Principle #1Segmentation

2Reliability

If filter capacitor is placed externally on PCB, then voltage reference circuit noise filtering is achieved, but PCB surface leakage and dielectric leakage cause output voltage shifts

Engineering Contradiction:
Improvenoise filtering performanceVSAvoidelectrical leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent merges the filter capacitor (previously an external discrete component on the PCB) with the IC package by placing it inside the mold compound in a separate cavity. This integration eliminates the external connection paths that were susceptible to PCB surface leakage and dielectric leakage. The filter capacitor remains electrically isolated within the encapsulated environment, maintaining its noise filtering function while eliminating leakage-related output voltage shifts.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If multiple discrete components are integrated inside the package, then leakage issues are eliminated, but device complexity increases

Engineering Contradiction:
Improveleakage resistanceVSAvoidpackage structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates a universal package structure with multiple cavities that can accommodate various discrete circuit elements (capacitors, resistors, inductors, or other components) depending on the specific application requirements. This multi-functional cavity system allows the same basic package architecture to serve different circuit configurations, eliminating leakage issues across all applications while avoiding the need for entirely different package designs for each component type, thus managing complexity through standardization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces parasitics, humidity sensitivity, thermal hysteresis, and long-term voltage stability issues, leading to higher accuracy and reliability of stress-sensitive circuits in IC packages.

Implementation Method 1

A second circuit including second circuit bond pads is attached to the analog IC by an attachment layer configured as a ring with a hollow center that provides an inner gap

Methodology Applied
Scientific EffectMechanical stress isolation:

Implementation Method 2

there is a second coupling between others of the second circuit bond pads and others of the first bond pads. A mold compound is for encapsulating the second circuit and the analog IC

Methodology Applied
Scientific EffectElectrical leakage prevention:

Data Source

PatentUS12237247B2Semiconductor package with top circuit and an IC with a gap over the IC
Publication Date: 2025.02.25 TEXAS INSTRUMENTS INC
  • US12237247B2 patent drawing
  • US12237247B2 patent drawing
  • US12237247B2 patent drawing

AI summary

A packaged integrated circuit (IC) includes a leadframe including a die pad. The packaged IC also includes a first circuit on the die pad, the first circuit having a region. The packaged IC also includes a second circuit on the first circuit, the second circuit being spaced from the region by a gap. The packaged IC also includes an attachment layer between the first and second circuits, the attachment layer and the first and second circuits enclosing at least a part of the gap over the region. The packaged IC also includes a mold compound encapsulating the first and second circuits, the attachment layer, and the at least part of the gap.