IC Package Interposer Stacking for Density

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Solution Overview

Problem

Conventional integrated circuit package designs have a large footprint, which is undesirable in applications with limited mounting space, and they face challenges in increasing circuitry density without increasing package size, leading to issues with electrical interconnects and device integration.

Innovation Solution

The proposed solution involves an integrated circuit package system with a mountable system having an encapsulation with a cavity and a first interposer exposed, where a second interposer is mounted over the first interposer and encapsulation, allowing for the stacking of discrete devices with electrical components mounted over the second interposer, utilizing a redistribution layer and vias for electrical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple die are stacked within a single package to increase circuitry density, then device integration is improved, but the package footprint and complexity increase

Engineering Contradiction:
Improvecircuitry densityVSAvoidpackage footprint
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from horizontal planar packaging to vertical three-dimensional stacking by introducing interposer structures that enable multiple die to be stacked vertically. The interposer acts as a redistribution layer that routes signals between stacked die, allowing circuitry density to increase in the vertical dimension rather than requiring expanded horizontal footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where multiple die are stacked within a single package cavity, with each die nested on top of the previous one. The interposer structures are nested between the die layers, creating a compact vertical arrangement that maximizes circuitry density within the constrained horizontal footprint.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If multiple die are stacked within a single package to increase circuitry density, then device integration is improved, but electrical interconnect complexity increases

Engineering Contradiction:
Improvedevice integrationVSAvoidelectrical interconnect complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent introduces interposer structures as intermediary elements between stacked die. These interposers contain redistribution layers that act as mediators, routing and redistributing electrical signals between the stacked die. This intermediary structure simplifies the electrical interconnect complexity by providing organized signal pathways rather than requiring direct complex routing between all die layers.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the electrical interconnection function into multiple distributed redistribution layers within the interposer structures. Rather than requiring a single complex interconnect system, the segmentation of interconnection functions across multiple interposer layers simplifies the overall electrical interconnect complexity by breaking down the routing task into manageable segments.

Inventive Principle:
Principle #1Segmentation

3Reliability

If conventional packaging methods are used to protect integrated circuit devices, then device protection is improved, but mounting space requirements increase

Engineering Contradiction:
Improvedevice protectionVSAvoidmounting space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent moves the package structure from a conventional horizontal planar configuration to a vertical three-dimensional configuration. The encapsulation and interposer structures extend vertically to accommodate stacked die, reducing the horizontal mounting footprint while maintaining protective enclosure. This dimensional transition allows device protection to be achieved with reduced mounting space requirements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS8685792B2Integrated circuit package system with interposer
Publication Date: 2014.04.01 STATS CHIPPAC LTD
  • US8685792B2 patent drawing
  • US8685792B2 patent drawing
  • US8685792B2 patent drawing

AI summary

An integrated circuit package system includes: providing a mountable integrated circuit system having an encapsulation with a cavity therein and a first interposer exposed by the cavity; mounting a second interposer over the first interposer for only stacking a discrete device thereover, and with the second interposer over the encapsulation and the cavity; and mounting an electrical component over the second interposer.