IC Package Partitioning for Voltage Reference Stability

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Solution Overview

Problem

Precision voltage references in electronic circuits face challenges in maintaining accuracy due to environmental factors like temperature and mechanical stress, which introduce thermal hysteresis, voltage shifts, and long-term aging, requiring costly compensation circuits and external heating to regulate temperature.

Innovation Solution

The integration circuit package partitions circuit components based on environmental sensitivity, with environmentally sensitive circuits on a smaller die isolated from mechanical stress using elastomeric material or a void, and temperature control circuitry to maintain a predetermined temperature, while insensitive circuits are on a larger die, reducing power consumption and integrating temperature regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If precision voltage references are used to maintain accuracy over temperature ranges, then voltage reference stability is improved, but power consumption increases due to external heating requirements

Engineering Contradiction:
Improvevoltage reference stabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent divides the voltage reference system into two separate dies: a first die containing temperature-insensitive circuits and a second die containing the temperature-sensitive voltage reference circuit. This segmentation allows the sensitive circuit to be isolated and thermally regulated independently, reducing the power required for temperature control compared to heating a larger external oven.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second die containing the voltage reference circuit is placed within a cavity formed in the first die. This nesting arrangement allows the sensitive circuit to be housed within the larger package structure while maintaining thermal isolation, enabling more efficient temperature control with lower power consumption.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Temperature

If external heating is used to regulate temperature of voltage references, then temperature stability is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidcompensation circuit complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent combines the temperature control function directly with the voltage reference circuit by integrating temperature control circuitry on the same second die. This merging eliminates the need for separate external compensation circuits and ovens, reducing overall device complexity while maintaining temperature stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The voltage reference die includes self-contained temperature control circuitry that automatically regulates its own temperature without requiring external heating equipment. This self-service approach simplifies the overall system by eliminating external temperature regulation equipment.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If voltage reference circuits are integrated with other circuits on the same die, then manufacturing simplicity is improved, but environmental sensitivity increases due to mechanical stress

Engineering Contradiction:
Improveintegration simplicityVSAvoidmechanical stress sensitivity
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent segments the integrated circuit into two separate dies to isolate the voltage reference circuit from mechanically sensitive components. The first die contains temperature-insensitive circuits that can tolerate mechanical stress, while the second die contains the sensitive voltage reference circuit in a protected cavity, achieving both integration and stress protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different structural qualities to different parts of the device: the first die has a solid structure suitable for robust circuits, while the second die is placed in a cavity with elastomeric material providing localized mechanical protection for the sensitive voltage reference circuit. This local differentiation allows integration while protecting sensitive areas.

Inventive Principle:
Principle #3Local quality

4Object-affected harmful factors

If voltage reference circuits are isolated from other circuits, then environmental sensitivity is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveenvironmental sensitivityVSAvoidpackage structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent nests the second die containing the voltage reference circuit within a cavity of the first die. This nesting provides physical isolation from environmental stresses while maintaining a compact integrated structure, avoiding the need for separate packaging that would increase manufacturing complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses composite materials including elastomeric material filling the cavity around the second die. This elastomeric material provides mechanical isolation and environmental protection while being compatible with standard semiconductor packaging processes, balancing isolation benefits with manufacturing feasibility.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the stability and accuracy of voltage references by isolating sensitive components from environmental stresses, reducing power requirements, and minimizing thermal Seebeck errors, thus improving the overall performance and efficiency of precision voltage references.

Implementation Method 1

The elastomeric material covers the second die

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The molding compound encases the first die, the second die, and the elastomeric material

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 3

temperature control circuitry configured to control a temperature of the voltage reference circuit by heating the first die to a predetermined temperature

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 4

The plurality of bond wires electrically connect the first die to the second die

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11538767B2Integrated circuit package with partitioning based on environmental sensitivity
Publication Date: 2022.12.27 TEXAS INSTRUMENTS INC
  • US11538767B2 patent drawing
  • US11538767B2 patent drawing
  • US11538767B2 patent drawing

AI summary

An integrated circuit includes a lead frame, a first die, and a second die. The first die is bonded to and electrically connected to the lead frame. The second die is electrically connected to and spaced apart from the first die.