3D IC Package Stacking with Inner Outer Lead Fingers

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Solution Overview

Problem

Leadframe-based three-dimensional integrated circuit packages face limitations in achieving high circuit density due to increased package thickness, larger footprint, and insufficient input/output leads, failing to meet the demands of high-functionally integrated systems.

Innovation Solution

An integrated circuit package system with an electrical interconnect system featuring an inner and outer lead-finger system, where three devices are stacked between and over the interconnect system, with the first and second devices connected to the inner lead-finger system and the third device connected to the outer lead-finger system, utilizing wire bonding and bump bonding for electrical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If leadframe-based three-dimensional packaging is used to achieve functional integration, then device integration is improved, but package thickness increases and footprint area increases

Engineering Contradiction:
Improvefunctional integrationVSAvoidpackage thickness
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The patent transitions from planar two-dimensional packaging to three-dimensional stacking architecture, where multiple semiconductor devices are vertically stacked and interconnected through through-silicon vias (TSVs). This dimensional change enables higher functional integration while controlling package thickness by utilizing the vertical dimension for interconnect pathways rather than expanding the horizontal footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested packaging structures where smaller semiconductor devices are stacked within and upon larger package substrates. Multiple device layers are nested vertically, with each layer containing functional circuits and interconnect structures that are integrated into the overall package hierarchy, thereby achieving high functional integration without proportional increases in package thickness.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If leadframe-based three-dimensional packaging is used to achieve functional integration, then device integration is improved, but footprint area increases

Engineering Contradiction:
Improvefunctional integrationVSAvoidfootprint area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent utilizes three-dimensional stacking to move interconnect functions from the horizontal plane to the vertical dimension. Through-silicon vias (TSVs) provide vertical interconnect pathways that pass through multiple device layers, enabling signal and power distribution without requiring additional horizontal footprint area. This dimensional transition allows high functional integration within a compact footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs periodic repetition of interconnect structures at different vertical levels within the stacked package. Multiple layers of pad structures, TSVs, and interconnect traces are periodically arranged across device layers, allowing dense functional integration through vertical periodicity rather than horizontal expansion, thereby reducing footprint area while maintaining high integration.

Inventive Principle:
Principle #19Periodic action

3Productivity

If leadframe packaging is used for three-dimensional integration, then device stacking is achieved, but input/output lead capacity is insufficient for high circuit density

Engineering Contradiction:
Improvedevice stackingVSAvoidinput/output leads
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent replaces traditional leadframe-based horizontal lead structures with vertical through-silicon via (TSV) interconnects that pass through multiple device layers. This dimensional change transforms the I/O architecture from planar leadframes to three-dimensional vertical interconnects, enabling high circuit density by providing numerous interconnect pathways through the vertical dimension rather than being constrained by horizontal lead capacity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent segments the interconnect function across multiple vertical layers and distributes I/O pathways through numerous TSVs throughout the stacked structure. Instead of relying on a limited number of leadframe leads, the package utilizes many small-diameter TSVs distributed across multiple device layers, segmenting the interconnect function to achieve high total I/O capacity that supports high circuit density.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8120187B2Integrated circuit package system employing device stacking and method of manufacture thereof
Publication Date: 2012.02.21 STATS CHIPPAC LTD
  • US8120187B2 patent drawing
  • US8120187B2 patent drawing
  • US8120187B2 patent drawing

AI summary

A method of manufacture of an integrated circuit package system that includes: providing an electrical interconnect system including an inner lead-finger system and an outer lead-finger system; stacking a first device, a second device, and a third device between and over the electrical interconnect system; connecting the first device and the second device to the inner lead-finger system; and connecting the third device to the outer lead-finger system.