IC Package Thermal Contact Structure for Hotspot Heat Dissipation
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Solution Overview
Problem
Existing thermal management solutions for integrated circuits (ICs) are inadequate, leading to excessive heat buildup that compromises IC performance and reliability, particularly in smaller IC packages, and require larger, costly designs to dissipate heat effectively.
Innovation Solution
A thermally conductive contact is formed through a molding compound to a surface, using methods like laser ablation or drilling, and filled with highly conductive materials to target thermal hotspots, providing a direct path for heat dissipation to a heat sink or PCB.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If traditional thermal management solutions are used in smaller IC packages, then the IC package size is reduced, but thermal dissipation capability deteriorates leading to excessive heat buildup
Solution Approach 1:
The patent applies local quality by creating a thermally conductive contact structure that concentrates thermal management resources specifically at the thermal hotspot location on the die. Instead of uniformly distributing thermal management across the entire IC package, the invention places a high-thermal-conductivity pathway (through-mold via with conductive material) directly at the hotspot, making the thermal management system locally optimized where it is most needed. This resolves the contradiction by enabling effective heat dissipation from critical areas without requiring increased overall package size.
2Temperature
If larger IC package designs are used to dissipate heat effectively, then thermal management improves, but manufacturing cost increases
Solution Approach 1:
The patent applies segmentation by dividing the thermal management function into discrete, targeted components. The through-mold via structure segments the thermal pathway from the die substrate through the molding compound to the external heat sink. This segmented approach allows thermal management to be implemented in a modular fashion, requiring only localized modifications (drilling/filling specific vias) rather than redesigning the entire package structure. This resolves the contradiction by achieving improved thermal management through focused, cost-effective modifications rather than expensive large-scale package redesigns.
3Temperature
If heat dissipation pathways are extended through molding compound, then thermal resistance decreases, but manufacturing complexity increases
Solution Approach 1:
The patent uses the through-mold via as an intermediary structure that bridges the thermal gap between the die hotspot and the external heat sink. The via hole filled with thermally conductive material acts as a mediator, creating a controlled thermal pathway through the molding compound. This intermediary approach simplifies manufacturing compared to creating complex internal heat pipes or heat sinks within the mold, as it uses standard via drilling and filling techniques adapted for thermal conduction. The intermediary via structure resolves the contradiction by providing an effective thermal pathway using relatively simple, adaptable manufacturing steps.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Reduces thermal resistance by approximately 44% in dead-bug packages and 18% in flip-chip packages, effectively managing heat and maintaining IC performance.
Implementation Method 1
A thermally conductive contact extends from a thermal hotspot on the die to an entry surface of the molding compound
Implementation Method 2
using methods like laser ablation or drilling
Data Source
AI summary
An integrated circuit and method of making an integrated circuit is provided. The integrated circuit includes an electrically conductive connector and a die that has an active side and a non-active side. The active side of the die is connected to the electrically conductive connector via interconnects. A molding compound encapsulates the die and portions of the electrically conductive connector. A thermally conductive contact extends from a thermal hotspot on the die to an entry surface of the molding compound.


