IC Package Thermal Structure for Low-Height Chip Heat Dissipation

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Solution Overview

Problem

In integrated circuit (IC) packages, the mold compound acts as a poor thermal conductor, hindering effective heat dissipation from low-height heat-generating devices like PMICs, leading to increased temperatures and potential device failure.

Innovation Solution

A thermal structure is directly disposed on the heat-generating device without mold compound, utilizing a thermal interface material (TIM) layer or heat sink with varying thicknesses to reduce thermal resistance and enhance heat dissipation, while maintaining a planar exterior surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If mold compound is used to cover all electronic devices for planar exterior surface, then planar exterior surface is achieved, but thermal conduction is hindered due to poor thermal conductivity of mold compound

Engineering Contradiction:
Improveplanar exterior surfaceVSAvoidheat dissipation efficiency
Core Design Contradiction:
ShapeVSTemperature

Solution Approach 1:

The patent applies local quality by selectively placing mold compound only on non-heat-generating devices or areas where thermal conduction is not critical, while leaving heat-generating devices exposed or covered with thermally conductive materials. This allows the exterior surface to be planar in appearance while maintaining excellent thermal conduction paths from heat-generating devices to heat sinks, thus resolving the contradiction between achieving a planar exterior surface and maintaining effective heat dissipation.

Inventive Principle:
Principle #3Local quality

2Reliability

If mold compound is placed between heat-generating device and thermal structure, then device protection is improved, but thermal resistance increases

Engineering Contradiction:
Improvedevice protectionVSAvoidthermal resistance
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent introduces thermal interface materials (TIMs) or thermally conductive adhesives as intermediary layers between heat-generating devices and thermal structures. These intermediary materials have high thermal conductivity to facilitate heat transfer, replacing or supplementing the traditional mold compound in critical thermal paths. This resolves the contradiction by providing both mechanical protection (through the intermediary layer) and excellent thermal conduction (through the TIM), eliminating the thermal resistance problem caused by using mold compound in heat-generating device areas.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If thermal structure is disposed directly on heat-generating device without mold compound, then thermal resistance is reduced, but exterior surface planarity is compromised

Engineering Contradiction:
Improvethermal resistanceVSAvoidexterior surface planarity
Core Design Contradiction:
TemperatureVSShape

Solution Approach 1:

The patent resolves the planarity issue by extending the thermal structure laterally beyond the heat-generating device footprint, or by creating an elevated thermal management structure that provides a planar top surface for heat dissipation. This dimensional approach allows the thermal structure to maintain direct contact with the heat-generating device (low thermal resistance) while presenting a planar exterior surface at a different spatial level, thus resolving the contradiction between thermal performance and exterior planarity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces thermal resistance and improves heat dissipation from heat-generating devices, preventing temperature increases and device failures, thus enhancing the performance and reliability of IC packages.

Implementation Method 1

the TIM layer extends in a thickness direction from the heat-generating device to a height (i.e., above the surface) equal to or less than a height of the mold compound on the electrical device... Disposing the TIM layer on the heat-generating device, without a mold compound on the heat-generating device, reduces a thermal resistance between the heat-generating device and the heat sink

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a thermal structure is disposed on the heat-generating device without mold compound, utilizing a thermal interface material (TIM) layer or heat sink with varying thicknesses to reduce thermal resistance and enhance heat dissipation

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Data Source

PatentUS11749579B2Thermal structures adapted to electronic device heights in integrated circuit (IC) packages
Publication Date: 2023.09.05 QUALCOMM INC
  • US11749579B2 patent drawing
  • US11749579B2 patent drawing
  • US11749579B2 patent drawing

AI summary

An IC package includes a heat-generating device and an electrical device on a surface of a substrate, a mold compound disposed on the electrical device, and a thermal structure disposed on the heat-generating device, without the mold compound, to improve heat dissipation. In an example, the thermal structure includes a thermal interface material (TIM) layer and a heat sink. In the example, the TIM layer extends from the heat-generating device to a height equal to or less than the mold compound and the heat sink includes a planar exterior surface above the heat-generating device and the electrical device. In an example, a first heat sink portion of the heat sink on the heat-generating device may be a different thickness than a second heat sink portion of the heat sink on the electrical device. The thermal structure reduces a thermal resistance between the heat-generating device and the heat sink.