IC Well Diode Protection Against Plasma-Induced Gate Damage

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Solution Overview

Problem

The miniaturization of integrated circuit (IC) devices has increased their susceptibility to damage due to factors like thinner gate dielectric thicknesses and the antenna effect, leading to plasma-induced gate oxide damage (PID) issues that affect yield and reliability during manufacturing.

Innovation Solution

Incorporation of a PID protection circuit comprising a pair of forward and reverse diodes electrically coupled in series between a doped well and the substrate to discharge accumulated electric charges, mitigating well-PID issues and ensuring the circuit can withstand high working voltages without affecting chip area or functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If miniaturization is pursued to reduce power consumption and increase functionality, then device performance is improved, but susceptibility to damage from antenna effect and plasma-induced gate oxide damage increases

Engineering Contradiction:
Improvepower consumptionVSAvoidsusceptibility to damage
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies preliminary action by forming a protective structure (such as a pinned diode or protection circuit) in advance during the manufacturing process, before the device is operational. This protective structure is pre-configured to discharge accumulated electric charges from the antenna effect, preventing plasma-induced gate oxide damage before it can occur during subsequent manufacturing steps or device operation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If protective structures are added to mitigate antenna effect, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveprotection against PID damageVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the protective function with existing device structures by integrating the protection circuit or pinned diode into the existing circuit layout and manufacturing process. The protective structure shares common elements with the main circuit, such as using the same substrate, doping processes, and interconnect layers, thereby adding protection functionality without proportionally increasing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The protective structure is designed to serve multiple functions: it protects against plasma-induced gate oxide damage from the antenna effect, provides electrostatic discharge protection, and can function as part of the normal circuit operation. This multi-functionality reduces the need for separate dedicated protection components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If protective circuits are implemented to discharge electric charges, then damage resistance is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improveresistance to plasma damageVSAvoidmanufacturing process
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The protective structure is formed during early manufacturing stages using standard semiconductor fabrication processes such as doping, oxidation, and deposition. By establishing the protective structure in advance, the patent ensures that charge discharge capability is built into the device before subsequent manufacturing steps that might generate antenna effect charges, simplifying the overall manufacturing flow compared to adding protection layers after device assembly.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents or mitigates PID damage by discharging electric charges before they reach the gate dielectric, ensuring reliable operation and compatibility with various technology nodes and voltage applications.

Implementation Method 1

a pair of PID protection devices correspondingly configured as a forward diode and a reverse diode electrically coupled in series between a doped well and a substrate... configured to discharge electric charges accumulated in the doped well to the substrate

Methodology Applied
Scientific EffectElectrostatic discharge: Electrostatic Discharge

Data Source

PatentUS20250359345A1Integrated circuit device and method
Publication Date: 2025.11.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250359345A1 patent drawing
  • US20250359345A1 patent drawing
  • US20250359345A1 patent drawing

AI summary

An integrated circuit (IC) device includes a substrate, first and second semiconductor devices correspondingly in different first and second doped regions in the substrate. A gate of the first semiconductor device is electrically coupled to a source/drain of the second semiconductor device. The IC device further includes a first reverse diode electrically coupled between the substrate and a doped well. The doped well is in the first doped region and a source/drain of the first semiconductor device is in the doped well. Alternatively, the doped well is in the second doped region, and the source/drain of the second semiconductor device is in the doped well.