ICBT Converter Pulse Control for EMI Reduction

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Solution Overview

Problem

The Quasi-Two Level (Q2L) converter, also known as the integrated capacitor-blocked transistor (ICBT) converter, faces challenges in controlling the rapid transitions between voltage levels, leading to high electromagnetic interference (EMI) and insulation stress, with a high demand for advanced control due to lower capacitance requirements and faster charging/discharging times compared to Modular Multilevel Converters (MMC).

Innovation Solution

A voltage source converter with a control unit that generates trapezoidal-shaped pulses by synchronizing the initiation of transitions between two voltage levels without delay, using control signals that start and end at specific times relative to other cells, and can be adjusted based on dwell time, number of cells, pulse number, and AC frequency, allowing for phase-shifted carriers or references to optimize the transition process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the ICBT converter uses fast transition between voltage levels, then the capacitance per cell can be reduced, but the control complexity and demand increase significantly

Engineering Contradiction:
Improvecapacitance per cellVSAvoidcontrol complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent segments the single pulse train generation into multiple independent pulse trains, one for each cell. Each pulse train is generated independently based on local carrier-wave comparisons, eliminating the need for complex centralized control while enabling fast transitions with reduced capacitance requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements preliminary action by pre-positioning multiple carrier waves at different phase angles before the transition is needed. When a voltage level transition is required, the appropriate pulse train is already prepared and can be immediately activated, enabling fast transitions without complex real-time control decisions.

Inventive Principle:
Principle #10Preliminary action

2Speed

If the transition between voltage levels is made rapidly, then the dwell time is reduced, but electromagnetic interference and insulation stress increase

Engineering Contradiction:
Improvetransition speedVSAvoidelectromagnetic interference and insulation stress
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent uses periodic carrier waves with specific frequencies and phase angles to generate pulse trains. By carefully selecting the carrier frequency and phase relationships, the transitions occur at optimal moments that reduce electromagnetic interference and insulation stress while maintaining fast transition speeds.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes multiple parameters simultaneously: carrier wave frequency, phase angle, amplitude, and pulse width. By adjusting these parameters in combination, the system achieves fast transitions while controlling the rate of change of voltage (dv/dt) to minimize electromagnetic interference and insulation stress on connected reactors.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If multiple pulse trains are generated independently for each cell, then the control scheme is simplified, but the synchronization between cells becomes more challenging

Engineering Contradiction:
Improvecontrol scheme complexityVSAvoidsynchronization accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent creates equipotentiality in the control scheme by using identical carrier wave frequencies and symmetric phase angle relationships for all cells. This symmetry ensures that all pulse trains are naturally synchronized to the same reference frame, eliminating synchronization errors while maintaining independent generation for each cell.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The patent implements feedback by continuously monitoring the actual voltage levels and comparing them with the reference waveform. This feedback mechanism allows each cell to independently adjust its pulse train timing and width to maintain precise synchronization with the overall converter operation, ensuring reliability without complex centralized coordination.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11705804B2Control of an ICBT converter
Publication Date: 2023.07.18 ABB (SCHWEIZ) AG
  • US11705804B2 patent drawing
  • US11705804B2 patent drawing
  • US11705804B2 patent drawing

AI summary

A voltage source converter as well as a method and computer program product for controlling the converter. The converter includes at least one phase leg connected between a first DC terminal having a first voltage and a second DC terminal having a second voltage, the phase leg including an upper arm and a lower arm with cells, where a junction between the arms is connected to a corresponding AC terminal. The converter also includes a control unit configured to control the cells to output a train of pulses of trapezoidal shape where the generation of a first control signal for a first cell used to initiate a transition between two levels of a pulse coincides with the decision that a transition is to be made.