Boundary Layer Transition Control via ICCAs

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Solution Overview

Problem

High-speed boundary layer transition in hypersonic flight vehicles is challenging due to complex physics, multiple instability modes, and difficulties in experimental validation, leading to unpredictable heat transfer and aerodynamic performance, which complicates vehicle design and operation.

Innovation Solution

The implementation of Imbedded Compact Control Actuators (ICCAs) that use localized blowing and suction strips to control the transition process, delaying or accelerating the transition to turbulence, thereby managing skin friction, heat loads, and pressure fluctuations, and optimizing the placement and design of these actuators based on vehicle geometry and flight conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If transition to turbulence is allowed to occur naturally in high-speed boundary layers, then the vehicle structure can be designed with standard thermal protection systems, but skin friction drag and heat loads increase significantly

Engineering Contradiction:
Improveaero-thermodynamic heatingVSAvoidskin friction drag
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent applies preliminary action by placing flow control strips upstream of the natural transition location to proactively influence the boundary layer state before transition occurs. The strips modify the instability wave growth in advance, delaying transition to a downstream location where the boundary layer thickness and pressure gradient are more favorable for maintaining laminar flow, thereby reducing both heat loads and skin friction drag.

Inventive Principle:
Principle #10Preliminary action

2Temperature

If thermal protection systems are added to guard against aero-thermal loads, then vehicle structure can withstand heat transfer, but vehicle weight increases significantly

Engineering Contradiction:
Improveheat transferVSAvoidvehicle weight
Core Design Contradiction:
TemperatureVSWeight of moving object

Solution Approach 1:

The flow control strips are positioned upstream to preemptively delay transition, thereby reducing the magnitude and extent of aero-thermal heating before it reaches critical levels. This preliminary intervention allows the vehicle to operate with reduced or simplified thermal protection systems, directly reducing vehicle weight while still protecting against thermal loads.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple flow control strips are used to delay transition, then transition location can be controlled, but device complexity increases

Engineering Contradiction:
Improvetransition prediction accuracyVSAvoidflow control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the flow control function into multiple distributed strips rather than using a single complex actuator. Each strip independently influences a local portion of the boundary layer, and their combined effect achieves reliable transition delay. This segmentation approach simplifies individual component design while achieving robust overall control, as each strip can be optimized independently based on local flow conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flow control strips are strategically positioned at locations where they most effectively influence transition, such as regions with favorable pressure gradients and specific boundary layer thicknesses. Each strip's characteristics (spacing, width, orientation) are tailored to local flow conditions, optimizing transition delay performance while minimizing the number of strips required and reducing overall system complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

ICCAs effectively delay or prevent the negative effects of boundary-layer transition, reducing skin friction and heat loads, stabilizing the flow, and improving aerodynamic performance by altering the nonlinear stability regime, thus enhancing the structural integrity and guidance systems of high-speed vehicles.

Implementation Method 1

Laminar-turbulent transition in hypersonic boundary layers is a major unresolved topic in Fluid Dynamics

Methodology Applied
Scientific EffectBoundary layer transition: Turbulence

Implementation Method 2

From linear stability theory, it is known that multiple instability modes exist for high-speed boundary layer flows

Methodology Applied
Scientific EffectInstability modes:

Implementation Method 3

the skin friction for turbulent boundary layers is considerably higher than for the laminar boundary layer

Methodology Applied
Scientific EffectSkin friction: Friction

Implementation Method 4

transition to turbulence in supersonic/hypersonic boundary layers is associated with considerable increases in heat transfer

Methodology Applied
Scientific EffectAero-thermodynamic heating: Aerodynamic Heating

Data Source

PatentUS11981421B2Flow control techniques for delaying or accelerating laminar-turbulent boundary-layer transition for high-speed flight vehicles
Publication Date: 2024.05.14 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US11981421B2 patent drawing
  • US11981421B2 patent drawing
  • US11981421B2 patent drawing

AI summary

A system and method for controlling boundary layer transition for a high-speed vehicle are disclosed. The method includes determining a location of onset of boundary-layer transition that naturally develops during high-speed flight of the high-speed vehicle, and providing a pair of flow control strips at a surface/wall/skin of the high-speed vehicle such that the boundary-layer transition is delayed or prevented during high-speed flight of the high-speed vehicle. The delayed or prevented locations of the transition result in a change in the high-speed boundary layer during the high-speed flight of the high-speed vehicle. The change in the high-speed boundary layer transition affects skin friction drag, aero-thermodynamic heating, and pressure fluctuations in the boundary layer of the high-speed vehicle.