Insulated Ice Bin Window for Easy Ice Level Viewing

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Solution Overview

Problem

Users face inconvenience in checking the level of ice in an ice storage bin as they need to perform additional steps, such as opening compartments or removing the bin, due to the bin's insulated nature and remote location from the freezer.

Innovation Solution

Incorporating a window in the ice bin, preferably with multiple panes and an air gap for insulation, allowing users to view the ice level without opening the bin, and optionally using a frosted or heated window to minimize condensation effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the ice bin is made insulated to maintain ice temperature, then ice temperature stability is improved, but user accessibility to check ice level deteriorates

Engineering Contradiction:
Improveice temperature stabilityVSAvoiduser accessibility to check ice level
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The ice bin is divided into two functional zones: an insulated storage compartment for maintaining ice temperature and a transparent window portion for viewing ice level. This segmentation allows the bin to simultaneously provide thermal insulation and visual accessibility without requiring the user to open the insulated compartment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A transparent window is introduced as an intermediary element between the user and the ice bin contents. This window allows visual inspection of ice level while maintaining the insulation integrity of the bin, serving as a mediator that enables observation without compromising thermal protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the ice bin is placed at the door for convenient access, then dispensing convenience is improved, but the need for additional steps to check ice level worsens

Engineering Contradiction:
Improvedispensing convenienceVSAvoidtime to check ice level
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The ice bin incorporates a transparent window segment that separates the viewing function from the storage function, allowing users to check ice levels instantly without opening the bin or removing it from the door location.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The transparent window enables the ice bin to provide self-service information display, automatically showing ice levels to users without requiring any additional actions such as opening compartments or removing the bin from its door-mounted position.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If a single pane window is used for viewing ice level, then manufacturing simplicity is improved, but insulation performance deteriorates

Engineering Contradiction:
Improvewindow manufacturing simplicityVSAvoidthermal energy loss through window
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The window is constructed as a composite structure with multiple panes separated by an air gap. This composite design combines transparent materials for viewing with air spaces for thermal insulation, reducing heat transfer while maintaining optical functionality.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The window structure employs a nested configuration where multiple panes are arranged concentrically with air gaps between them, creating a layered insulation system that traps air pockets to reduce thermal conduction while maintaining a compact form factor.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to easily and conveniently check the ice level without opening the ice bin, improving accessibility and reducing the number of steps required, while maintaining insulation to keep the ice at the correct temperature.

Implementation Method 1

an air gap between the first window pane and the second window pane

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS8033133B2Ice bin storage window
Publication Date: 2011.10.11 WHIRLPOOL CORP
  • US8033133B2 patent drawing
  • US8033133B2 patent drawing
  • US8033133B2 patent drawing

AI summary

A refrigerator includes a refrigerator housing, a fresh food compartment disposed within the refrigerator housing, a door for providing access to the fresh food compartment, and an ice bin at the door, the ice bin having a window for viewing an ice level within the ice bin. An ice storage bin includes an ice storage bin body having an insulated front, a back, a bottom, opposite sides, and an open top, and a first window pane and a second window pane positioned at the front of the ice storage bin to allow for viewing the ice level within the ice storage bin. There may be an air gap between the first window pane and the second window pane.