Refrigerator Ice Bucket Drive Layout to Reduce Cold Air Loss

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Solution Overview

Problem

Existing bottom freezer type refrigerators have inefficient space utilization and cold air loss due to the installation of the motor system inside the ice machine, which requires additional air supply ducts and reduces the usability of space.

Innovation Solution

The motor system is installed in the door, and a transport system with a first end portion coupled to the rear surface of the ice bucket and a second end portion docked with the motor system when the door is closed, allowing the ice to be transported without the need for additional air supply ducts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the motor system is installed inside the ice machine, then the ice machine can be self-contained, but the space utilization of the ice machine deteriorates and cold air loss increases

Engineering Contradiction:
Improveself-contained ice machineVSAvoidspace utilization
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The motor system is extracted from the ice machine and relocated to the rear wall of the refrigerator compartment. This extraction resolves the space utilization problem by eliminating the need for internal motor housing and air supply ducts within the ice machine, while maintaining the self-contained functionality through external motor placement that still drives the ice transport mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If the motor system is installed inside the ice machine, then the ice machine can operate independently, but additional air supply ducts are required causing space loss and cold air leakage

Engineering Contradiction:
Improveindependent operationVSAvoidcold air loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The motor system and its associated air supply ducts are extracted from the ice machine interior and positioned on the rear wall. This eliminates cold air loss through ducts while maintaining independent operation capability, as the motor remains functionally connected to the ice transport system through the dockable transport mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The transport system acts as an intermediary between the externally mounted motor and the ice bucket. The transport system includes a dockable connection that transfers rotational motion from the motor to the ice bucket, enabling independent operation without requiring internal motor installation or extensive air supply infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If the motor system is installed inside the ice machine, then the structure is compact, but the ice tray size is reduced due to space occupation

Engineering Contradiction:
Improvecompact structureVSAvoidice tray size
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The motor system is extracted from the ice machine interior and mounted on the rear wall. This extraction frees up significant internal space that can be allocated to enlarging the ice tray and increasing the number of ice cells, while the compact structure is maintained through the dockable transport system that connects the external motor to the ice mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances inner capacity utilization, reduces cold air loss, and increases the size of the ice tray, leading to more ice cells and improved ice production efficiency.

Implementation Method 1

When the transport system, such as an auger, is rotated, the ice accumulated in the ice bucket may be disposed between the wings of the auger and may be transported in a direction in which the ice is guided through the wings

Methodology Applied
Scientific EffectMechanical rotation:

Implementation Method 2

a motor system for rotating the transport system is installed inside the ice machine

Methodology Applied
Scientific EffectElectromagnetic conversion:

Implementation Method 3

an ice maker provided with an ice tray generating ice

Methodology Applied
Scientific EffectFreezing: Freezing

Data Source

PatentUS9995518B2Refrigerator and method for manufacturing the same
Publication Date: 2018.06.12 DONGBU DAEWOO ELECTRONCIS CORP
  • US9995518B2 patent drawing
  • US9995518B2 patent drawing
  • US9995518B2 patent drawing

AI summary

Embodiments of the present invention provide a refrigerator comprising: a main body including a food storage space and a cold air generation portion, a door installed on the main body to open and close the food storage space, an ice machine installed in the food storage space to generate ice, an ice bucket arranged in the ice machine to accommodate the ice therein, a motor system installed in the door, and a transport system which includes a first end portion that is rotatably coupled to a rear surface of the ice bucket and a second end portion that is docked with the motor system when the door is closed, and is rotated together with a motor of the motor system to transport the ice accommodated in the ice bucket when the motor of the motor system is rotated.