Ice Bucket Locking Flap Design for One-Handed Refrigerator Use

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Solution Overview

Problem

Existing locking devices for ice buckets in refrigerators require both hands to operate, have complex structures, high material costs, and suffer from reduced performance due to spring aging and corrosion, leading to reduced user convenience and reliability.

Innovation Solution

A locking device for ice buckets featuring a projection, an elastic module with a wave-shaped elastic piece, a locking flap, and a cover part, which provides one-handed operation and improved durability without using metal springs, ensuring consistent elastic force over time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metal spring is used in the locking device, then the locking mechanism can be implemented, but the elastic force is reduced over time due to spring aging and corrosion

Engineering Contradiction:
Improvelocking mechanism reliabilityVSAvoidelastic force durability
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent replaces the metal spring mechanical system with an elastic piece made of polymer material. This substitution eliminates the problems of spring aging and corrosion while maintaining the elastic force generation function. The polymer elastic piece provides consistent elastic force over time without the degradation issues associated with metal springs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses polymer material for the elastic piece instead of traditional metal spring material. This material change provides both the necessary elastic properties and resistance to corrosion and aging, solving the reliability and durability contradiction simultaneously.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a spring and opening button are separately installed, then the locking function is achieved, but the structure becomes complicated and material cost increases

Engineering Contradiction:
Improvelocking functionVSAvoidlocking device structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the spring and opening button functions into a single integrated elastic piece. The elastic piece itself serves as both the locking mechanism and the release mechanism, eliminating the need for separate components. This merging simplifies the structure, reduces material cost, and maintains the locking function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The elastic piece performs multiple functions: it provides the locking force to hold the ice bucket in place, and it can be pressed to release the locking mechanism. This multi-functionality eliminates the need for separate spring and button components, reducing structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If both hands are required to operate the opening button, then the locking mechanism can be released, but user convenience is reduced

Engineering Contradiction:
Improvelocking mechanism operationVSAvoidice bucket accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The elastic piece is designed to be pressable by a single hand, allowing the user to easily release the locking mechanism without requiring both hands. The integrated design provides a large enough pressing surface on the elastic piece that can be easily actuated by one hand, improving accessibility while maintaining reliable locking operation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows one-handed operation of the ice bucket, reduces material costs, and enhances durability by maintaining elastic force, thus improving user convenience and reliability.

Implementation Method 1

an elastic piece which has one end fixed to the frame and the other end in a free state to provide an elastic force

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentUS9995527B2Refrigerator having locking device for ice bucket and method for installing locking device for ice bucket
Publication Date: 2018.06.12 DONGBU DAEWOO ELECTRONCIS CORP
  • US9995527B2 patent drawing
  • US9995527B2 patent drawing
  • US9995527B2 patent drawing

AI summary

There is provided a refrigerator having a locking device for an ice bucket and a method for installing a locking device for an ice bucket. A refrigerator having a locking device for an ice bucket, comprising: a main body; a storage space within the main body; an ice space configured to be disposed inside the main body, and partitioned from the storage space, and having a front opening; an ice bucket comprising an ice storage part which stores ice generated within the ice space; and a cover member which is disposed in front of the ice storage part to cover a front of the ice space and configured to be slidably installed in the ice space; and a locking device configured to lock the ice bucket within the ice space to prevent the ice bucket from being drawn out of the ice space by itself.