Integrated Ice Chute Cover Switch for Accessible Dispensing

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Solution Overview

Problem

Conventional refrigerators with bulk ice dispensers often have aesthetically unpleasing and inconveniently located switch mechanisms, making it difficult to access and operate the bulk ice dispensing unit efficiently.

Innovation Solution

An integrated switch mechanism is designed within the refrigerator's door, featuring a cover with a depressible panel that acts as a switch lever to activate the ice dispenser, providing an aesthetically pleasing and easily accessible solution for bulk ice dispensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a separate push button switch is attached to a wall portion of the refrigerator compartment for bulk ice dispensing, then the ice dispenser can be actuated to discharge ice, but the switch becomes aesthetically unpleasing and unsightly compared to the clean design of the refrigerator

Engineering Contradiction:
Improveice dispenser actuationVSAvoidaesthetic appearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The switch mechanism is merged with the discharge chute cover to form a unified component. The panel on the cover serves dual purposes: it is both a protective cover for the chute and an actuation surface for the switch, eliminating the need for a separate wall-mounted button and maintaining aesthetic appearance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The discharge chute cover is given multiple functions: it protects the discharge chute opening and simultaneously houses the switch actuation mechanism. This multi-functionality allows the same component to serve both aesthetic coverage and operational control purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the switch mechanism is located on a sidewall of the refrigerator compartment, then the ice dispenser can be activated, but the switch becomes difficult to access for a person receiving bulk ice

Engineering Contradiction:
Improveswitch accessibilityVSAvoidswitch location design
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The switch actuation surface is moved from a vertical sidewall location to the front-facing discharge chute cover, changing the spatial dimension of access. This allows users to reach the switch from the front of the refrigerator where bulk ice is dispensed, rather than requiring access to a side wall.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If a separate switching mechanism is used for bulk ice dispensing, then the ice can be discharged through the discharge chute, but the mechanism adds device complexity and requires additional components

Engineering Contradiction:
Improvebulk ice dispensing capabilityVSAvoidswitching mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The switching mechanism is combined with the discharge chute cover structure, eliminating the need for a separate wall-mounted switch assembly. This integration reduces the number of discrete components while maintaining the bulk ice dispensing function.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7814762B2Integrated ice dispenser switch
Publication Date: 2010.10.19 SUB-ZERO
  • US7814762B2 patent drawing
  • US7814762B2 patent drawing
  • US7814762B2 patent drawing

AI summary

A refrigerator includes an ice dispenser, a discharge chute, and a cover for the discharge chute. A flat portion of the cover conforms to the discharge chute, the flat portion being flexible to a flexed position to actuate a switch and thereby operate the ice dispenser such that ice is discharged into the discharge chute.