Ice Making Compartment Cooling With Direct Refrigerant Pipe Heat Exchange

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Solution Overview

Problem

Existing refrigerator designs for ice making compartments lack improved cooling performance and efficient replacement and repair of ice making units, leading to suboptimal cooling efficiency and increased energy loss.

Innovation Solution

The design incorporates an ice making unit with a refrigerant pipe for direct cooling, heat-exchanging ribs, and a fan to enhance air circulation and heat exchange within the ice making compartment, along with a drainage duct system for efficient air flow and easy maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cold air is supplied to the ice making compartment through forced convection from an evaporator, then cooling performance is improved, but energy loss increases and cooling efficiency decreases

Engineering Contradiction:
Improvecooling performanceVSAvoidenergy loss
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent extracts the refrigerant pipe from the traditional evaporator-based forced convection system and places it directly in the ice making compartment. This extraction eliminates the need for complex air circulation and reduces energy loss while maintaining effective cooling.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The refrigerant pipe acts as a direct thermal intermediary between the refrigeration cycle and the ice making compartment, replacing the indirect air-based heat transfer system. This direct thermal connection improves efficiency by eliminating energy loss associated with air circulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If a traditional evaporator system is used for cooling the ice making compartment, then cooling function is provided, but the structure becomes complex and maintenance difficulty increases

Engineering Contradiction:
Improvecooling functionVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent removes the evaporator and associated forced convection components from the ice making compartment, retaining only the essential refrigerant pipe. This simplification maintains the cooling function while dramatically reducing structural complexity and improving maintainability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If the ice making unit is designed as an integrated component, then cooling efficiency is maintained, but replacement and repair become difficult

Engineering Contradiction:
Improvecooling efficiencyVSAvoidreplacement difficulty
Core Design Contradiction:
ProductivityVSEase of repair

Solution Approach 1:

The patent segments the ice making unit into a removable module that can be easily detached and replaced. This modular design allows the ice making unit to be maintained as a complete functional component, preserving cooling efficiency while enabling simple replacement and repair operations.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves cooling performance, reduces energy loss, and facilitates easier assembly and replacement of the ice making unit, enhancing overall energy efficiency and user convenience.

Implementation Method 1

air present in the ice making compartment is cooled while undergoing direct heat exchange with at least one of the ice making unit and the refrigerant pipe

Methodology Applied
Scientific EffectHeat exchange: Conduction (thermal)

Implementation Method 2

a fan for the ice making compartment to circulate the air of the ice making compartment and the air comes into contact with at least one of the ice making unit and the refrigerant pipe, thereby promoting the heat exchange

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

The ice making unit may include at least one heat-exchanging rib to promote the heat exchange with the air of the ice making compartment

Methodology Applied
Scientific EffectHeat exchange: Conduction (thermal)

Data Source

PatentUS9482458B2Ice making unit and refrigerator having the same
Publication Date: 2016.11.01 SAMSUNG ELECTRONICS CO LTD
  • US9482458B2 patent drawing
  • US9482458B2 patent drawing
  • US9482458B2 patent drawing

AI summary

A refrigerator includes an ice making compartment, an ice making unit producing ice in the ice making compartment, and a refrigeration cycle including a refrigerant pipe to supply cooling energy to the ice making compartment. Air present in the ice making compartment is cooled while undergoing direct heat exchange with at least one of the ice making unit and the refrigerant pipe.