Ice cube dispenser
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Solution Overview
Problem
Existing ice dispensers suffer from unmixed ice cubes sticking together, leading to reduced volume dispensed, mechanical stress, and operational inefficiencies.
Innovation Solution
An ice cube dispenser with a modified tank geometry, agitator shaft with blades, and controlled dispensing mechanism to ensure thorough mixing and calibrated distribution, along with enhanced thermal insulation and mechanical robustness.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If ice cubes are stored in a bulk tank without agitation, then storage capacity is maximized, but ice cubes stick together forming clumps that reduce dispensed volume and create mechanical stress
Solution Approach 1:
The patent implements periodic agitation cycles where the agitator shaft rotates in one direction to mix ice cubes, then reverses to break up clumps. This periodic bidirectional rotation prevents ice cubes from sticking together while maintaining bulk storage capacity, ensuring consistent dispensing volume and reducing mechanical stress on the drive system.
2Productivity
If the tank geometry is modified to improve mixing, then ice cube circulation is enhanced, but manufacturing complexity increases
Solution Approach 1:
The patent modifies the tank geometry by replacing sharp cut-off sides with continuous curved surfaces that slope toward the bottom. This curved geometry enhances ice cube circulation and mixing efficiency by guiding ice cubes along the curved surfaces, while remaining manufacturable using standard forming processes.
3Productivity
If the agitator shaft rotates at high speed, then mixing efficiency is improved, but mechanical stress on the drive system increases
Solution Approach 1:
The patent uses periodic bidirectional rotation of the agitator shaft, alternating between clockwise and counter-clockwise directions. This periodic action maintains effective mixing speed while the reverse rotation breaks up clumps that would otherwise require higher speeds to disperse, thereby reducing peak mechanical stress on the geared motor and drive system.
4Ease of operation
If the outlet opening remains open during mixing, then ice cube access is improved, but ice cubes are lost during the mixing cycle
Solution Approach 1:
The patent implements preliminary action by closing the outlet opening (via gate or trapdoor) before the mixing cycle begins. The outlet remains closed throughout the mixing operation to prevent ice cube loss, and only opens when the mixing cycle completes and dosing cups are positioned correctly, ensuring no ice cubes are lost during agitation.
5Productivity
If the dosing cups have large opening area, then ice cube intake is improved, but calibration precision decreases
Solution Approach 1:
The patent applies local quality by designing dosing cups with different geometric characteristics at different locations: the front face (intake side) has a larger opening area to facilitate rapid ice cube intake during the dosing stroke, while the rear face (discharge side) has a precisely calibrated geometry that ensures accurate ice cube delivery. This localized differentiation of cup geometry resolves the contradiction between intake rate and dosing precision.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Prevents ice clumping, ensures consistent ice delivery, reduces mechanical stress, and improves operational reliability and efficiency.
Implementation Method 1
a position sensor (10) fixed on the motor-reducer rotation axis (7)
Implementation Method 2
the tank is thermally insulated from the ice-making machine in order to maintain an ice temperature in the tank below 0°C
Data Source
Figure 1~2
Figure 3~4
Figure 5(a)~5(c0)
AI summary
The invention relates to an ice cube dispensing device comprising a tub (1) for containing loose ice cubes to be dispensed, a pick-up wheel (5) rotatably mounted about an axis (3) extending through the tub (1), and an outlet opening provided at the top of the front wall of the tub (1), characterised in that the wheel (5) comprises two metering scoops (2) the shape of which is chosen to match a calibrated volume of ice cubes to be dispensed, and in that said dispenser also comprises a control member suitable for the consumer to control the clockwise rotation of the wheel (5) in order to take a calibrated quantity of ice cubes from the tub up to an upper position in which the open side of the scoop (2) is arranged facing the outlet opening so as to deliver a portion of ice cubes.