Integrated Computational Element Design for High NA Optical Systems

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Solution Overview

Problem

Compact optical systems with high numerical aperture (NA) face challenges due to the shift in spectral properties when using multilayer optical thin films designed for normal incidence, leading to reduced signal-to-noise ratio and measurement inaccuracies.

Innovation Solution

The design of Integrated Computational Element (ICE) devices optimized for compact optical systems with high NA optical beams, involving strategically layered materials like silicon and SiO2, which are configured to maintain spectral accuracy and signal-to-noise ratio by accounting for varying angles of incidence through weighted spectra and SEC evaluation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multilayer optical thin films are designed for normal incidence of light rays, then spectral properties are optimized for collimated beams, but spectral accuracy deteriorates when used with high NA optical beams in compact systems

Engineering Contradiction:
Improvespectral accuracyVSAvoidapplicability to high NA optical beams
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies parameter changes by modifying the design parameters of multilayer optical thin films from normal incidence optimization to oblique incidence optimization. Specifically, the thin film structures are redesigned with adjusted layer thicknesses and materials to compensate for spectral shifts caused by high angle of incidence light rays in high NA optical beams, thereby maintaining spectral accuracy across varying incidence angles

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements preliminary action by pre-compensating for spectral shifts in the thin film design phase. The optical thin films are designed with predetermined compensation for oblique incidence effects, so that when high NA optical beams pass through them, the spectral properties remain accurate without requiring additional real-time adjustment mechanisms

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If spatial filters are used to vignette the optical beam and select parallel light rays, then spectral accuracy is improved, but signal-to-noise ratio deteriorates

Engineering Contradiction:
Improvespectral accuracyVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent extracts the spectral filtering function from the spatial filtering approach. Instead of using spatial filters to select parallel rays, the patent uses multilayer optical thin films to perform spectral filtering directly, allowing all light rays in the high NA beam to pass through while maintaining spectral accuracy through the thin film's wavelength-selective properties

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical spatial filtering system with an optical thin film system. The multilayer thin films use optical interference effects to achieve spectral selection without the need for physical spatial filters that would block portions of the beam, thereby maintaining signal-to-noise ratio while achieving spectral accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Volume of moving object

If compact optical systems are designed with high numerical aperture, then system compactness is improved, but spectral property stability deteriorates due to broad angle of incidence distribution

Engineering Contradiction:
Improvesystem sizeVSAvoidspectral property stability
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The patent changes the design parameters of the optical thin films to be optimized for oblique incidence rather than normal incidence. By adjusting the layer thicknesses and refractive indices of the thin film stack, the system maintains spectral property stability even when illuminated by high NA beams with broad angle distributions, enabling compact system design without sacrificing spectral stability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ICE devices provide robust performance in compact optical systems by reducing prediction errors and maintaining signal-to-noise ratio, even under extreme conditions, by accurately accounting for high NA optical beams and their impact on spectral properties.

Implementation Method 1

A method and design suite are disclosed for generating a model of an integrated computational element (ICE) device... A plurality of alternating layers of material with different index of refraction are designed on a substrate...

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 2

A plurality of alternating layers of material with different index of refraction are designed on a substrate...

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS9513163B2Optical design techniques for multilayer thin film devices in compact optical systems
Publication Date: 2016.12.06 HALLIBURTON ENERGY SERVICES INC
  • US9513163B2 patent drawing
  • US9513163B2 patent drawing
  • US9513163B2 patent drawing

AI summary

Methods and systems for designing an integrated computational element (ICE) device are provided. The method includes generating a plurality of ICE device models with a design suite, each ICE device model being configured to detect a characteristic of interest of a sample, and including one or more layers. Further determining at least one transmission spectrum for each theoretical ICE device model for at least one distribution of incident light angles and at least one performance criteria for each ICE device model for the at least one of distribution of incident light angles. Also, ranking the ICE device model based on the at least one performance criteria of each ICE device model at the at least one distribution of incident light angles, and selecting for fabrication one or more ICE device models based on favorable angular tolerance. An optical system including an ICE device as described above is also provided.