Automatic Ice Maker Drive Unit With Self-Contained Control

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Solution Overview

Problem

Existing automatic ice makers require changes to the control circuit of a refrigerator main body when installing or replacing them, which complicates the installation and replacement process, especially when switching between different specifications.

Innovation Solution

A drive unit for automatic ice makers is designed with a control section, motor, and position detecting device housed within a unit case, allowing for independent operation without needing to change the refrigerator's control circuit, simplifying connections through reduced wiring requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the control circuit of the refrigerator main body is used to control the automatic ice maker, then the ice maker can be controlled, but the control circuit must be changed when installing or replacing the ice maker

Engineering Contradiction:
Improveice maker installation flexibilityVSAvoidcontrol circuit modification requirement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control function is segmented from the refrigerator main body control circuit and integrated into the drive unit itself. The drive unit includes its own control circuit that receives position detection signals from the ice tray position detection lever and directly controls the motor, eliminating the need for the refrigerator main body control circuit to be modified during installation or replacement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drive unit is designed to be self-contained with all necessary control functions integrated within it. The control circuit inside the drive unit autonomously processes position detection signals and controls the motor without requiring external control from the refrigerator main body, enabling the ice maker to install and replace itself without modifying the refrigerator's control system.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If the control circuit is integrated into the refrigerator main body, then centralized control is achieved, but wiring complexity increases when connecting different ice maker specifications

Engineering Contradiction:
Improveice maker replacement easeVSAvoidwiring complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control circuit is segmented from the refrigerator main body and relocated to the drive unit. This segmentation allows the drive unit to operate independently with its own control logic, reducing the number of wiring connections needed between the ice maker and refrigerator main body, and simplifying the replacement process for different ice maker specifications.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8499571B2Drive unit for automatic ice maker
Publication Date: 2013.08.06 SANKYO SEIKI MFG CO LTD
  • US8499571B2 patent drawing
  • US8499571B2 patent drawing
  • US8499571B2 patent drawing

AI summary

A drive unit for an automatic ice maker may include a drive part provided with a motor for driving an ice tray and an ice detecting member, a position detecting device for detecting positions of the ice tray and the ice detecting member, a control section for controlling drive of the motor on the basis of detection signals of the position detecting device, and a unit case in which the control section, the drive part, the position detecting device are accommodated. The automatic ice maker may be installed in an ice making compartment of a refrigerator.