Ice Making Assembly Filtration for Gravity-Driven Water Reuse

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Solution Overview

Problem

Refrigerator appliances with ice makers face issues such as melted ice nuggets causing liquid water accumulation, which leads to clumping, damage to electrical components, and difficulties in filtration, including energy-intensive filtration systems that may not effectively remove undesirable elements from melted ice water.

Innovation Solution

An ice making assembly with a filtration system that includes a fluid filter with mixed resin media to treat water from melted ice nuggets, allowing gravity-driven flow without the need for intermediate pumps, and a support tray with an inclined groove guiding water to the filter, ensuring effective filtration and reuse of water.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If liquid water from melted ice nuggets is reused to make new ice nuggets, then water consumption is reduced, but undesirable elements such as sediments, dirt, and bacteria accumulate in the water

Engineering Contradiction:
Improvewater consumptionVSAvoidsediments, dirt, bacteria
Core Design Contradiction:
Loss of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by filtering liquid water through a filter assembly before it is reused to make new ice nuggets. The filter assembly, positioned in the water supply line, proactively removes undesirable elements such as sediments, dirt, and bacteria from the recycled water, ensuring that the water used for making new ice nuggets is clean and free from contaminants that would otherwise accumulate through repeated recycling.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If filtration systems are used to remove undesirable elements from liquid water, then water quality is improved, but energy consumption increases due to pump systems and electrically activated filtration

Engineering Contradiction:
Improvewater qualityVSAvoidenergy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent applies self-service by designing a filtration system that operates passively without requiring external energy input. The filter assembly is positioned in the water supply line and utilizes the existing water pressure to drive filtration, eliminating the need for pump systems or electrically activated filtration mechanisms. This allows the system to improve water quality by removing undesirable elements while consuming minimal energy.

Inventive Principle:
Principle #25Self-service

3Quantity of substance

If liquid water accumulates in the ice bucket, then melted ice nuggets can be stored, but the water causes ice nuggets to clump together and damages electrical components

Engineering Contradiction:
Improvemelted ice nugget storageVSAvoidelectrical component performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies the taking out principle by extracting liquid water from the ice storage environment. The filter assembly is positioned to intercept and filter liquid water before it can accumulate in the ice bucket and cause clumping of ice nuggets or damage to electrical components. By removing the harmful liquid water from the system, the patent maintains the storage capability for ice nuggets while preventing the negative effects of water accumulation.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If liquid water is removed from the ice making assembly, then damage to electrical components is prevented, but the water is difficult to remove and may drip or flow from the dispensing portion

Engineering Contradiction:
Improveelectrical component protectionVSAvoidwater removal difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies preliminary action by filtering and managing liquid water at an early stage in the water circulation path. The filter assembly is positioned in the water supply line to intercept and filter liquid water before it can accumulate in the ice bucket or reach the dispensing portion. This proactive approach prevents water accumulation that would be difficult to remove later, while also preventing dripping or flowing from the dispensing portion by ensuring water is properly filtered and managed upstream.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively manages and filters liquid water from melted ice nuggets, preventing clumping and damage, while reducing energy consumption and ensuring clean water reuse for making new ice nuggets, thus enhancing the operational efficiency and reliability of the ice making assembly.

Implementation Method 1

a filtration system that includes a fluid filter with mixed resin media to treat water from melted ice nuggets

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a fluid filter with mixed resin media to treat water from melted ice nuggets

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 3

allowing gravity-driven flow without the need for intermediate pumps

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentEP3908793B1Refrigerator appliance having an ice making assembly
Publication Date: 2023.04.05 QINDAO HAIER REFRIGERATOR CO LTD
  • EP3908793B1 patent drawingFigure 1
  • EP3908793B1 patent drawingFigure 2
  • EP3908793B1 patent drawingFigure 3

AI summary

A refrigerator appliance (100) having an ice making assembly (200) is provided herein. The refrigerator appliance (100) may include a cabinet (102), an icemaker (210) attached to the cabinet (102), an ice bin (212), a support tray (218), a fluid filter (242), a liquid storage volume (252), and a fluid pump (254). The ice bin (212) may define a bin outlet (226) at a bottom end (216). The support tray (218) may be positioned below the bin outlet (226) to receive water therefrom. The support tray (218) may define an inclined groove (232) extending downward toward a tray outlet (234). The fluid filter (242) may be positioned below the support tray (218). A filter inlet (244) may be positioned downstream from the tray outlet (234). A filter outlet (246) may be positioned below the filter inlet (244) along the vertical direction. The liquid storage volume (252) may be positioned below the filter outlet (246) and downstream therefrom. The fluid pump (254) may be positioned in fluid communication between the liquid storage volume (252) and the icemaker (210).