Ice Skate Boot Flexible Rail and Compressible Structure

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Solution Overview

Problem

Conventional ice hockey skates with stiff, orthotropic materials restrict ankle range of motion, leading to inefficiencies in skating and potential injuries due to friction and pressure issues between the foot and skate.

Innovation Solution

The article of footwear incorporates a boot shell with integrated flexible rail portions and a cuff/tendon guard, featuring non-orthotropic layers and a compressible structure, to provide progressive flexure and energy storage during the skating stride.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If stiff orthotropic composite materials are used in skate boots, then lateral stiffness and ankle support are improved, but longitudinal flexibility and range of motion deteriorate

Engineering Contradiction:
Improvelateral stiffnessVSAvoidrange of motion
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent applies different material properties to different regions of the skate boot. Orthotropic composite materials are used in lateral support areas (ankle region) to provide stiffness, while non-orthotropic flexible materials are used in the forefoot and toe areas to allow natural bending and range of motion. This local differentiation resolves the contradiction by providing stiffness where needed without restricting overall flexibility.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The skate boot is divided into multiple material zones with distinct properties. The boot includes a stiff lateral wall structure for ankle support, a flexible forefoot area for toe flexion, and a transitional zone between them. This segmentation allows each region to perform its specific function independently, resolving the conflict between lateral stiffness and longitudinal flexibility.

Inventive Principle:
Principle #1Segmentation

2Strength

If increased lateral stiffness is provided through orthotropic materials, then ankle support is improved, but resistance to forward flexion increases

Engineering Contradiction:
Improvelateral stiffnessVSAvoidresistance to forward flexion
Core Design Contradiction:
StrengthVSForce

Solution Approach 1:

The patent implements directional material properties where orthotropic composite materials are positioned to provide lateral stiffness in the ankle region, while non-orthotropic flexible materials are positioned in the forefoot region to facilitate forward flexion. This local quality differentiation ensures that stiffness is provided perpendicular to the direction of motion without creating resistance to the skating stride.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The boot structure employs asymmetric material distribution with stiffer materials on the lateral and medial walls for ankle support, while the anterior portion uses more compliant materials that allow asymmetric toe flexion movements. This asymmetric design provides lateral stability without symmetrically restricting forward motion.

Inventive Principle:
Principle #4Asymmetry

3Ease of operation

If non-orthotropic flexible materials are used, then range of motion and flexibility are improved, but lateral support and stiffness deteriorate

Engineering Contradiction:
ImproveflexibilityVSAvoidlateral support
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The skate boot is segmented into flexible forefoot regions made from non-orthotropic materials that allow natural toe movement and range of motion, and stiff lateral wall regions made from orthotropic composite materials that provide ankle support. Each segment is optimized for its specific function, resolving the contradiction between flexibility and lateral support.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different material qualities are applied locally throughout the boot structure. The forefoot and toe areas use compliant non-orthotropic materials for flexibility, while the ankle and lateral wall areas use rigid orthotropic materials for support. This local quality variation allows the boot to simultaneously provide both flexibility and lateral support in appropriate locations.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances flexibility and energy efficiency by allowing for greater range of motion and energy return, reducing friction and pressure issues, and improving overall skating performance.

Implementation Method 1

the flexible rail portion is structured and arranged to provide progressive flexure and energy storage during a loading phase of a skating stride

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

provide an energy return that is based on the energy storage during an unloading phase of the skating stride

Methodology Applied
Scientific EffectElastic recovery: Elastic Recovery

Data Source

PatentUS20250143405A1Article of footwear for skating on ice
Publication Date: 2025.05.08 WARRIOR SPORTS INC
  • US20250143405A1 patent drawing
  • US20250143405A1 patent drawing
  • US20250143405A1 patent drawing

AI summary

An article of footwear for use in ice skating comprising a boot shell structured to accommodate a wearer's foot and having a medial forefoot portion, a lateral forefoot portion, a medial quarter/midfoot portion, a lateral quarter/midfoot portion, a sole portion, a lateral ankle portion, a medial ankle portion, and a heel portion, the boot shell further including a cuff/tendon guard attached to the boot shell or to a flexible rail portion attached to the heel portion of the boot shell. An article of footwear for use in ice skating including a removable liner disposed in a boot shell and a plate reinforcement portion attached to the removable liner to provide lateral stiffness. An article of footwear for use in ice skating including at least one compressible structure disposed in a boot shell.