Ice-Templated Macroporous Omniphilic Sponges for Dual-Liquid Absorption

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Solution Overview

Problem

Current absorbent materials are limited in their ability to effectively absorb both organic liquids and water, often requiring costly chemicals and specific conditions, and lack mechanical stability and reusability.

Innovation Solution

The development of ice-templated macroporous omniphilic polymeric sponges, composed of polymers with free amino or hydroxyl groups, cross-linkers, and modifying agents, which can absorb organic fluids and water by tuning solvophilicity through covalent coupling, maintaining structural integrity and allowing for multiple uses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If hydrophobic polyurethane foams are used for oil removal, then hydrophobic liquid absorption is improved, but hydrophilic liquid absorption is restricted and mechanical stability deteriorates

Engineering Contradiction:
Improvehydrophobic liquid absorption capacityVSAvoidability to absorb both hydrophobic and hydrophilic liquids
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The sponge is designed with heterogeneous surface properties where hydrophobic regions and hydrophilic regions coexist on the same material. This local quality differentiation allows the sponge to simultaneously interact with both hydrophobic oils and hydrophilic water-based liquids, resolving the contradiction between specialized hydrophobic absorption and versatile liquid absorption capability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention uses a composite polymeric sponge structure combining hydrophobic polyurethane foam with hydrophilic modifiers or coatings. This composite material integrates the oil-absorbing capability of hydrophobic foam with the water-absorbing capability of hydrophilic components, enabling simultaneous absorption of both hydrophobic and hydrophilic liquids while maintaining mechanical stability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lipophilic material is coated on hydrophobic foam, then oil absorption is improved, but mechanical stability deteriorates

Engineering Contradiction:
Improveoil absorption capacityVSAvoidmechanical stability
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The hydrophobic foam is pre-treated with cross-linking agents or stabilizing modifications before applying lipophilic coatings. This preliminary action strengthens the foam's mechanical structure in advance, preventing degradation when subsequent coating layers are applied, thus maintaining both high oil absorption capacity and mechanical stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention employs a composite structure where the lipophilic coating is integrated with the foam matrix through chemical bonding or strong adhesion mechanisms. This composite design ensures that the coating enhances oil absorption without compromising the underlying foam's mechanical integrity, as the two materials work synergistically rather than as separate layers.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If surfactants and dispersants are used for spill removal, then contaminant removal is improved, but dependency on environmental factors increases

Engineering Contradiction:
Improvecontaminant removal effectivenessVSAvoidperformance consistency across different environmental conditions
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The omniphilic sponge is designed to passively absorb spills through capillary action and surface affinity without requiring external surfactants, dispersants, or chemical additives. The sponge's intrinsic material properties enable it to automatically adapt to different spill types (oil, water-based liquids, mixed spills) and environmental conditions (salinity, temperature), providing consistent performance independent of external environmental factors.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These sponges demonstrate enhanced absorptivity, mechanical stability, and reusability, capable of absorbing organic fluids and water more than 1.5 times their weight, with tunable solvophilicity and stable performance across multiple compression-expansion cycles.

Implementation Method 1

ice-templated macroporous omniphilic polymeric sponges

Methodology Applied
Scientific EffectFreezing: Freezing

Implementation Method 2

cross-linkers, and modifying agents, which can absorb organic fluids and water by tuning solvophilicity through covalent coupling

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 3

capable of absorbing organic fluids and water more than 1.5 times their weight

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 4

tuning solvophilicity through covalent coupling

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS10487190B2Macroporous omniphilic sponges
Publication Date: 2019.11.26 COUNCIL OF SCI & IND RES
  • US10487190B2 patent drawing
  • US10487190B2 patent drawing
  • US10487190B2 patent drawing

AI summary

The present invention discloses a versatile, macroporous, omniphilic polymeric sponges for absorption of organic liquids of varying polarity as well as water. Particularly, disclosed herein is an ice-templated macroporous omniphilic polymeric sponge as inexpensive versatile absorbents.