Integrated Ice Maker Tray Flow Channel for Faster Freezing

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Solution Overview

Problem

Existing ice maker trays for household refrigeration apparatuses have limitations in ice production rate, structural complexity, assembly effort, and efficiency due to separate components with positional tolerances, which restrict the ice production time and rate.

Innovation Solution

An ice maker tray with an integrally formed tray body and flow channel, where the flow channel is closed circumferentially around its axis, enhancing heat extraction efficiency and reducing structural members, allowing for faster ice production and simplified assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If separate heat exchanger and ice maker tray components are used, then heat extraction efficiency is improved, but device complexity and assembly effort increase

Engineering Contradiction:
Improveheat extraction efficiencyVSAvoidnumber of structural members
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the heat exchanger and ice maker tray into a single integrated component. The tray body itself forms the heat exchanger channels, eliminating the need for separate heat exchanger components. This integration maintains effective heat extraction while reducing the number of structural members and simplifying assembly.

Inventive Principle:
Principle #5Merging (Combining)

2Temperature

If separate heat exchanger and ice maker tray components are used, then heat extraction efficiency is improved, but assembly effort increases

Engineering Contradiction:
Improveheat extraction efficiencyVSAvoidassembly effort
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The integrated design combines the tray body and heat exchanger channels into one component, eliminating assembly steps required for separate components. The channels are formed directly within the tray body structure, reducing assembly effort while maintaining heat extraction efficiency.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If positional tolerances between separate components are considered, then assembly flexibility is improved, but ice production time increases

Engineering Contradiction:
Improveassembly flexibilityVSAvoidice production rate
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

By integrating the heat exchanger channels directly into the tray body, the patent eliminates positional tolerance issues between separate components. The channels are fixed within the tray structure, ensuring optimal thermal contact and heat extraction efficiency, thereby improving ice production rate without compromising assembly flexibility.

Inventive Principle:
Principle #5Merging (Combining)

4Stability of the object's composition

If separate components with wall areas are used, then structural stability is improved, but cooling efficiency decreases

Engineering Contradiction:
Improvestructural stabilityVSAvoidcooling efficiency
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The patent integrates the heat exchanger channels within the tray body walls, maximizing the use of existing structural material for thermal exchange. This design maintains structural stability while optimizing cooling efficiency by eliminating additional wall areas between the heat exchanger and tray, allowing direct thermal contact.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated design increases the ice production rate by efficient heat extraction and reduces assembly complexity, resulting in faster ice production and improved stability, while maintaining a compact and stable construction.

Implementation Method 1

Heat is extracted from an interior of the ice maker by this refrigeration circuit such that the liquid introduced in the ice maker tray in local form areas freezes and the ice form elements arise

Methodology Applied
Scientific EffectHeat extraction: Conduction (thermal)

Implementation Method 2

the liquid introduced in the ice maker tray in local form areas freezes and the ice form elements arise

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS10184710B2Ice maker tray with integrated flow channel for a fluid, ice maker and household refrigeration apparatus
Publication Date: 2019.01.22 T M SHEA PRODUCTS INC
  • US10184710B2 patent drawing
  • US10184710B2 patent drawing
  • US10184710B2 patent drawing

AI summary

The invention relates to ice maker trays, wherein an ice maker tray can have the following:a tray bodyform areas for presetting forms for ice form elements to be produced, wherein these form areas are integrated in the tray body,a flow channel for a fluid, wherein the flow channel is integrated in the tray body, whereinthe flow channel has a channel axis, andthe flow channel is closed in circumferential direction around the channel axis. The invention also relates to an ice maker and to a household refrigeration apparatus.