Refrigerator Ice Tray Layout for Space-Efficient Ice Storage

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Solution Overview

Problem

Conventional ice-making devices in bottom freezer refrigerators have low space usage efficiency due to the presence of a cold air duct between the inner wall and the ice-making unit, which hinders the production and storage of ice pieces.

Innovation Solution

An ice-making device with an ice tray that extends above a drive device, featuring a slide with a wave-shaped cross-section to guide ice pieces from the tray to an ice-storing unit, allowing close contact with the device's end walls and optimizing space usage by eliminating the need for a cold air duct between the ice-making and storage units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a cold air duct is provided between the inner wall and the ice-making unit, then the refrigeration process is maintained, but the space usage efficiency is reduced

Engineering Contradiction:
Improverefrigeration processVSAvoidspace usage efficiency
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The cold air duct is removed from the space between the inner wall and the ice-making unit. Instead, the ice-making unit is positioned to extend above the drive device, utilizing the space previously occupied by the duct for ice production and storage, thereby eliminating the duct while maintaining refrigeration through alternative positioning.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The ice-making unit is repositioned in the vertical dimension, extending above the drive device rather than being positioned horizontally next to the inner wall. This dimensional change allows the unit to occupy space above the drive mechanism, effectively utilizing vertical space that was previously wasted.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of stationary object

If the ice tray is positioned to extend above the drive device, then the space usage efficiency is improved, but the complexity of guiding ice pieces increases

Engineering Contradiction:
Improvespace usage efficiencyVSAvoidice piece guidance mechanism
Core Design Contradiction:
Volume of stationary objectVSDevice complexity

Solution Approach 1:

The slide structure utilizes the natural force of gravity to guide ice pieces from the ice-making unit to the ice storage unit. The inclined surface of the slide automatically directs ice pieces downward without requiring additional motors, sensors, or complex control mechanisms, thereby simplifying the overall system while achieving effective ice piece transport.

Inventive Principle:
Principle #25Self-service

3Volume of stationary object

If the slide is positioned above the drive device, then the space usage efficiency is improved, but the accessibility of the drive device may be reduced

Engineering Contradiction:
Improvespace usage efficiencyVSAvoiddrive device accessibility
Core Design Contradiction:
Volume of stationary objectVSEase of operation

Solution Approach 1:

The ice-making device is segmented into distinct functional zones: the ice-making unit in the upper portion, the slide in the middle portion, and the drive device and ice storage unit in the lower portion. This vertical segmentation allows each component to occupy its own space, enabling the slide to be positioned above the drive device for space efficiency while the drive device remains accessible from the front or side for maintenance and operation.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances space efficiency by increasing the capacity for ice production and storage, reducing cooling loss, and improving access to ice without compromising the refrigeration process.

Implementation Method 1

In an evaporation process, the refrigerant may evaporate and thereby absorb heat from the ambient air

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

Cold air supplied into the refrigerator is uniformly distributed by convection

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10132544B2Ice-making device for refrigerator
Publication Date: 2018.11.20 DONGBU DAEWOO ELECTRONCIS CORP
  • US10132544B2 patent drawing
  • US10132544B2 patent drawing
  • US10132544B2 patent drawing

AI summary

An ice-making device for a refrigerator. The ice-making device includes an ice tray, an ice-storing unit, and a slide. The slide is configured to guide ice pieces discharged from the ice tray toward the ice-storing unit. The ice-storing unit includes an ice storage part configured to accommodate the ice pieces released from the ice-making unit and a drive device configured to drive a delivery member for discharging the ice pieces from the ice storage part. The ice tray extends to a location above the drive device.