Domestic refrigeration appliance having an external housing of an icemaker and a frame at the front

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Solution Overview

Problem

Domestic refrigeration appliances with icemakers face issues of undesired deformation and damage due to relatively thin material thicknesses at specific points, affecting thermal insulation and seal-tightness, especially when exposed to mechanical forces from shaped ice elements.

Innovation Solution

A separate frame is arranged on the front edge of the icemaker's external housing to protect against mechanical forces, with a compressible sealing element and rib structure enhancing thermal insulation and seal-tightness, and a receiving container design that allows ice discharge without opening the door, using a chute and screw conveyor for efficient ice handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the external housing of the icemaker is manufactured by deep drawing method, then the manufacturing process is simple and cost-effective, but the material thickness becomes relatively thin at specific points making it vulnerable to deformation and damage

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidresistance to mechanical forces
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The external housing is divided into a front section and a rear section that are separately formed and then joined together. The front section includes a front wall and side walls forming a front corner region, while the rear section includes a rear wall and side walls forming a rear corner region. This segmentation allows each section to be optimized independently - the front section can be reinforced to withstand mechanical forces from ice elements while the rear section maintains the benefits of deep drawing manufacturing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The external housing combines different material structures in its front and rear sections. The front section is designed with enhanced structural properties to resist mechanical forces, while the rear section uses standard deep drawing construction. This composite approach allows the housing to have both strength where needed and manufacturing efficiency where applicable.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the internal container walls are made with standard deep drawing method, then manufacturing is efficient, but thin material thicknesses result that may deform or damage under mechanical forces from ice elements

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidprotection against damage
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The internal container is segmented into regions with different structural characteristics. The front wall region, which is exposed to mechanical forces from the icemaker, is reinforced with additional material or structural features, while other regions of the internal container maintain standard deep drawing construction for manufacturing efficiency.

Inventive Principle:
Principle #1Segmentation

3Temperature

If the icemaker is accessible only when the door is open, then thermal insulation is maintained when closed, but user convenience is reduced requiring door opening for ice discharge

Engineering Contradiction:
Improvethermal insulationVSAvoidice discharge convenience
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The ice discharge function is extracted from the main refrigerator compartment and placed in a separate accessible location. The front wall of the external housing includes a discharge opening that provides access to the icemaker from the front of the appliance, allowing users to remove ice elements without opening the refrigerator door. This separates the ice dispensing function from the temperature-controlled storage function.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively protects the icemaker components from damage, maintains thermal insulation, and ensures reliable ice discharge without compromising seal-tightness, improving user convenience and appliance durability.

Implementation Method 1

compressible sealing element arranged between the frame and the external housing of the icemaker

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS10627152B2Domestic refrigeration appliance having an external housing of an icemaker and a frame at the front
Publication Date: 2020.04.21 BSH HAUSGERATE GMBH
  • US10627152B2 patent drawing
  • US10627152B2 patent drawing
  • US10627152B2 patent drawing

AI summary

A domestic refrigeration appliance has a housing in which there is formed at least one receiving space for food that is delimited by walls of an internal container. An icemaker has an external housing that is separate from the internal container and that is preferably inserted in an inset region of the internal container and that has a charging opening. A separate frame is arranged on a front edge of the external housing. The separate frame delimits the charging opening.