Icemaker and refrigerator

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Solution Overview

Problem

Existing ice makers struggle to control supercooling, leading to opaque ice, as they focus on speed rather than ice quality, and the use of nucleation agents is restrictive and not suitable for food and beverage ice, posing consumer rejection risks.

Innovation Solution

An ice maker design featuring a first and second tray with communication holes, allowing water to be supplied and then rotated to the ice making position, facilitating the release of supercooling without the need for additional devices, ensuring transparent ice production without additives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If nucleation agents are added to reduce supercooling, then the transparency of ice is improved, but the safety and cleanliness of ice for food and beverage is compromised

Engineering Contradiction:
Improvetransparency of iceVSAvoidsafety and cleanliness of ice
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The invention extracts and removes the harmful nucleation agents from the ice making process. Instead of adding chemical additives, the patent uses a physical method where a protrusion on the tray surface initiates nucleation naturally, allowing water to freeze into transparent ice without any harmful substances.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The protrusion structure on the tray surface acts as an intermediary element that facilitates nucleation. This physical mediator replaces the need for chemical nucleation agents, providing a safe and effective way to control the freezing process and achieve transparent ice.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If nucleation agents are used to prevent supercooling, then the ice making quality is improved, but the device complexity increases due to storage and injection systems

Engineering Contradiction:
Improveice making qualityVSAvoidstorage and injection systems
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention completely removes the complex storage and injection systems for nucleation agents. By using a simple protrusion structure on the tray, the patent eliminates all associated machinery while maintaining effective control over the freezing process.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The protrusion structure on the tray provides self-service nucleation functionality. The geometry of the protrusion itself generates the necessary nucleation effect without requiring external injection systems, storage tanks, or control mechanisms for adding agents.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If the second tray is rotated to the ice making position, then supercooling is released and transparent ice is produced, but the operation complexity increases

Engineering Contradiction:
Improvetransparency of iceVSAvoidoperation complexity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The invention uses dynamic rotation of the second tray to control the ice making process. By rotating the tray between water supply position and ice making position, the system dynamically adjusts the freezing conditions to release supercooling and produce transparent ice.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotation of the second tray creates periodic action in the ice making process. The tray alternates between water supply position and ice making position, creating cyclical freezing conditions that facilitate the release of supercooling and formation of transparent ice.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively releases supercooling, producing transparent ice by rotating the trays, eliminating the need for nucleation agents and ensuring safety and cleanliness for food and beverage use, while maintaining operational efficiency without noise or vibration.

Implementation Method 1

a space in which water is phase-changed into ice by the cold air

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

communicating the plurality of ice making cells

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

a cooler configured to supply cold air to the storage chamber

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 4

supply cold air to the storage chamber

Methodology Applied
Scientific EffectHeat removal: Heat Sink

Data Source

PatentUS11988431B2Icemaker and refrigerator
Publication Date: 2024.05.21 LG ELECTRONICS INC
  • US11988431B2 patent drawing
  • US11988431B2 patent drawing
  • US11988431B2 patent drawing

AI summary

A refrigerator according to the present disclosure includes a first tray configured to form a portion of each of a plurality of ice making cells, and a second tray configured to be rotatable with respect to the first tray and to form the other portion of each of the plurality of ice making cells, in which water supply is performed at the water supply position of the second tray, when water supply is completed, the second tray is moved to the ice making position, and one or more of the first tray and the second tray is provided with a communication hole for communicating the plurality of ice making cells at the ice making position of the second tray.