Industrial Control Activity Detection Using ML Behavior Models

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Solution Overview

Problem

Industrial control systems face challenges in detecting unauthorized tampering and cybersecurity threats, as existing methods fail to differentiate between normal operational issues and malicious activities, leading to late detection and potential equipment malfunction or safety risks.

Innovation Solution

A machine learning model is trained using operational data from industrial control systems to differentiate between valid and unauthorized activities, enabling early detection of threats and reducing false positives through real-time monitoring and pattern analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional monitoring methods are used to detect unauthorized activities, then the system can identify obvious security threats, but it fails to differentiate between normal operational issues and malicious activities, leading to false positives and late detection

Engineering Contradiction:
Improvedetection accuracyVSAvoidfalse positive rate
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent transforms security detection from rule-based threshold monitoring to machine learning-based pattern recognition by changing the detection parameters from fixed operational limits to dynamic behavioral models. The system collects historical operational data and trains ML models to learn normal behavior patterns, then uses these models to detect deviations indicating unauthorized activities, thereby improving detection accuracy while reducing false positives.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces traditional mechanical monitoring systems with electronic machine learning-based detection systems. Instead of using predefined rules and thresholds, the system employs trained ML models that automatically analyze operational parameters, network traffic, and system logs to identify malicious activities, enabling more precise and reliable detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of time

If traditional monitoring methods are used, then the system can operate with simple detection rules, but detection occurs too late, allowing equipment malfunction or safety risks to develop

Engineering Contradiction:
Improvedetection timeVSAvoidsafety risk
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent implements preliminary detection by training machine learning models on historical operational data before deployment. The models learn normal behavior patterns in advance, enabling the system to detect unauthorized activities at early stages before they lead to equipment malfunction or safety incidents. This proactive approach significantly reduces detection time and allows preventive actions to be taken.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If comprehensive monitoring is implemented to detect all potential threats, then detection coverage is improved, but the system complexity increases and becomes difficult to operate

Engineering Contradiction:
Improvedetection coverageVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates a universal machine learning-based detection platform that can monitor multiple operational parameters, network traffic patterns, and system logs simultaneously. The trained ML models serve multiple detection functions across different operational contexts, providing comprehensive threat detection coverage while maintaining manageable system complexity through centralized model management and automated analysis.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250291322A1Detection of unauthorized activities in industrial control systems
Publication Date: 2025.09.18 HONEYWELL INTERNATIONAL INC
  • US20250291322A1 patent drawing
  • US20250291322A1 patent drawing
  • US20250291322A1 patent drawing

AI summary

Approaches for classifying processes implemented and executing within an industrial control system based on operational data, are described. In one example, actual operational data (obtained in real-time or in batches) of an operational component may be obtained. The operational component may be deployed in any of multiple architectural levels of an industrial control system. In an example, the actual operational data may comprise actual operating parameters corresponding to a target activity. Based on the actual operational data, a machine learning model may be trained to determine whether the target activity is a valid activity. The machine learning model may be trained based on training data comprising a set of training operating parameters pertaining to a plurality of valid activities occurring in an untampered process, executing within the industrial control system.