IFAS Deammonification Reactor Bypass for NOB Control

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Solution Overview

Problem

Mainstream deammonification processes face challenges in controlling nitrite oxidizing bacteria (NOB) growth, maintaining adequate residual ammonium levels, and addressing sludge bulking, which affects the efficiency and settling characteristics of sludge in wastewater treatment.

Innovation Solution

A mainstream deammonification process utilizing an Integrated Fixed Film Activated Sludge (IFAS) reactor with intermittent aeration, where carbon-rich primary effluent is bypassed into the reactor during air-off periods, and anoxic conditions promote the selection of non-filamentous organisms, maintaining nitrite availability for anammox bacteria and controlling NOB growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional nitrification and denitrification processes are used to remove ammonium, then ammonium removal is achieved, but substantial energy is required for oxygen generation and external carbon sources are often needed

Engineering Contradiction:
Improveammonium removalVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The process changes the chemical parameters by using deammonification instead of conventional nitrification-denitrification. This involves maintaining specific dissolved oxygen concentrations (0.2-0.8 mg/L) and controlling the C/N ratio (0.25-0.75) to enable anammox bacteria to convert ammonium and nitrite to nitrogen gas, significantly reducing energy consumption for aeration and eliminating the need for external carbon sources

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The process replicates the natural deammonification pathway found in anaerobic sludge digester dewatering liquid treatment, applying it to mainstream wastewater treatment. By copying the successful sidestream deammonification approach and adapting it for mainstream application through controlled intermittent aeration and carbon supplementation, the system achieves energy-efficient ammonium removal

Inventive Principle:
Principle #26Copying

2Use of energy by moving object

If mainstream deammonification process is implemented to reduce energy consumption, then energy efficiency is improved, but controlling nitrite oxidizing bacteria growth and maintaining adequate residual ammonium becomes difficult

Engineering Contradiction:
Improveenergy efficiencyVSAvoidprocess control
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The process uses periodic intermittent aeration cycles alternating between aerobic and anoxic periods. During aerobic periods, AOB convert ammonium to nitrite while NOB are suppressed due to limited oxygen availability. During anoxic periods, anammox bacteria convert remaining ammonium and nitrite to nitrogen gas. This periodic action simplifies control by automatically creating the necessary conditions for each bacterial group without requiring continuous manual adjustment

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The process incorporates feedback control through monitoring dissolved oxygen concentrations and adjusting aeration accordingly. Dissolved oxygen sensors provide real-time feedback to control the aeration system, maintaining DO within the optimal range (0.2-0.8 mg/L) that favors AOB while suppressing NOB. This feedback mechanism automates the control of residual ammonium levels and nitrite availability

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If deammonification process is used to improve energy efficiency, then energy consumption is reduced, but sludge bulking occurs affecting settling characteristics

Engineering Contradiction:
Improveenergy consumptionVSAvoidsludge bulking
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The process creates different local conditions within the reactor by implementing spatial and temporal variation in aeration. Different zones experience different oxygen levels and carbon availability at different times, promoting the growth of floc-forming bacteria in specific locations while suppressing filamentous organisms. The localized supplementation of carbon-rich primary effluent during anoxic periods creates favorable conditions for non-filamentous organisms in specific reactor zones

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The process changes operational parameters including dissolved oxygen concentration (maintained at 0.2-0.8 mg/L), C/N ratio (controlled at 0.25-0.75), and aeration timing to prevent sludge bulking. These parameter changes create an environment that favors the growth of floc-forming bacteria over filamentous organisms, improving sludge settling characteristics while maintaining energy efficiency

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses NOB growth, improves sludge settling characteristics, and maintains adequate residual ammonium levels, enhancing the overall efficiency of ammonium removal and nitrogen reduction in wastewater treatment.

Implementation Method 1

In the nitritation step, aerobic oxidizing bacteria (AOB) oxidize a substantial portion of the ammonium in the waste stream to nitrite (N02)

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

Then in the second step, the anammox bacteria or biomass converts the remaining ammonium and the nitrite to nitrogen gas (N2)

Methodology Applied
Scientific EffectAnaerobic oxidation: Anaerobic Digestion

Implementation Method 3

the IFAS deammonification reactor with intermittent aeration

Methodology Applied
Scientific EffectAeration: Aeration

Implementation Method 4

carbon-rich primary effluent is bypassed into the reactor during air-off periods

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentEP3863977B1Mainstream deammonification process employing bypass primary effluent and step feeding
Publication Date: 2024.05.01 VEOLIA WATER SOLUTIONS & TECHNOLOGIES SUPPORT SAS
  • EP3863977B1 patent drawingFigure 1
  • EP3863977B1 patent drawingFigure 2
  • EP3863977B1 patent drawingFigure 3

AI summary

The present invention relates to a mainstream deammonification process for removing ammonium from wastewater that suppresses NOB growth and produces a sludge having good settling characteristics, the process comprising: clarifying the wastewater stream in a primary clarifier (12) and producing a primary effluent; directing a first portion of the primary effluent to a biological treatment reactor (14) and removing carbon to produce treated wastewater; directing treated wastewater into an integrated fixed film activated sludge (IFAS) deammonification reactor (16) integrating nitritation and anammox processes and that is provided with intermittent aeration; directing a second portion of the primary effluent to the IFAS deammonification reactor (16) by-passing the biological treatment reactor (14), and injecting this second portion only during periods of air off and refraining from injecting during periods of air on, directing the IFAS deammonification reactor (16) effluent to a secondary clarifier (18) and producing a secondary effluent and a clarifier underflow, and recycling at least a portion of the underflow to the IFAS deammonification reactor (16).