IGBT Contact Region Layout to Suppress Parasitic Latchup

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Solution Overview

Problem

Semiconductor devices such as IGBTs face challenges in improving their latchup withstand capacity, particularly due to the potential rise in the p-type base region at the n+-type emitter region vicinity during hole discharge, which can lead to parasitic thyristor operation and breakdown.

Innovation Solution

The semiconductor device incorporates a p+-type contact region positioned next to the n+-type emitter region and a contact part extending through the insulating layer, reducing the potential rise and likelihood of parasitic thyristor operation by altering the impurity concentration and positioning of semiconductor regions, thereby enhancing latchup withstand capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If holes are discharged through the p-type base region at the n+-type emitter region vicinity, then the current conduction function is achieved, but the potential rises and causes parasitic thyristor operation leading to breakdown

Engineering Contradiction:
Improvelatchup withstand capacityVSAvoidpotential rise causing parasitic thyristor operation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A p+-type contact region is introduced as an intermediary structure between the n+-type emitter region and the p-type base region. This contact region serves as a mediator that provides an alternative low-resistance path for hole discharge, preventing potential rise in the p-type base region and suppressing parasitic thyristor operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The impurity concentration of the p+-type contact region is set to be higher than that of the p-type base region (second-conductivity-type impurity concentration of the fourth semiconductor region is greater than second-conductivity-type impurity concentration of the second semiconductor region). This parameter change creates a lower resistance path for hole discharge, effectively reducing potential rise and preventing latchup.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the p-type base region is positioned close to the n+-type emitter region for compact structure, then device integration is improved, but the likelihood of parasitic thyristor operation increases due to potential rise

Engineering Contradiction:
Improvestructural compactnessVSAvoidlatchup withstand capacity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The p+-type contact region acts as a protective intermediary layer between the closely positioned n+-type emitter region and p-type base region. Even when these regions are positioned close together for compact structure, the contact region maintains electrical stability by providing a preferred discharge path for holes, preventing parasitic thyristor operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The p+-type contact region is locally positioned at the critical interface between the emitter and base regions where potential rise occurs. By concentrating the high impurity concentration in this specific local area, the invention addresses the potential rise problem at the critical location without affecting the overall compact structure.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240055505A1Semiconductor device
Publication Date: 2024.02.15 KK TOSHIBA
  • US20240055505A1 patent drawing
  • US20240055505A1 patent drawing
  • US20240055505A1 patent drawing

AI summary

According to one embodiment, a semiconductor device includes first and second electrodes, first to fifth semiconductor regions, and a gate electrode. The first semiconductor region is located on the first electrode. The second semiconductor region is located on the first semiconductor region. The gate electrode faces the second semiconductor region via a gate insulating layer. The third semiconductor region is located on the second semiconductor region. The fourth semiconductor region is located on the second semiconductor region. An impurity concentration of the fourth semiconductor region is greater than an impurity concentration of the second semiconductor region. The second electrode is located on the second, third, and fourth semiconductor regions. The second electrode includes a contact part. The fifth semiconductor region is located between the second semiconductor region and the contact part. An impurity concentration of the fifth semiconductor region is greater than the impurity concentration of the second semiconductor region.