IGBT-Diode Layer Structure for Higher Withstand Voltage

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Solution Overview

Problem

Conventional semiconductor devices experience a decrease in withstand voltage due to the concentration of the electric field on the carrier accumulation layer, which is shallower in the diode region compared to the IGBT region, leading to reduced voltage handling capabilities.

Innovation Solution

The semiconductor device design includes a diode region with a p-type anode layer extending deeper than the boundary between the carrier accumulation layer and the drift layer, and a boundary region where the n-type carrier accumulation layer and p-type anode layer are in contact, effectively distributing the electric field and enhancing voltage handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a second carrier accumulation layer is formed shallower than the first carrier accumulation layer on the boundary side of the IGBT region with the diode region, then the field plate effect is obtained and withstand voltage is improved, but the electric field concentrates on the second carrier accumulation layer causing a decrease in withstand voltage

Engineering Contradiction:
Improvewithstand voltageVSAvoidelectric field concentration
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating different depth positions for carrier accumulation layers at different lateral positions. Specifically, the second carrier accumulation layer is formed at a shallower depth on the boundary side between IGBT and diode regions, while the first carrier accumulation layer is at a deeper position in the IGBT region. This spatial variation in depth creates localized field plate effects at the boundary while maintaining adequate voltage blocking in the IGBT region, thus resolving the contradiction between achieving field plate effect and preventing electric field concentration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent resolves the contradiction by introducing depth as an additional dimensional parameter. Instead of uniform carrier accumulation layer depth, the invention varies the depth position of carrier accumulation layers in the vertical dimension while also considering lateral position. This creates a three-dimensional carrier accumulation structure where depth varies with lateral position, enabling simultaneous achievement of field plate effect at boundaries and voltage blocking in bulk regions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If the anode layer is provided up to a position deeper from the first main surface than the boundary between the carrier accumulation layer and the drift layer, then the electric field distribution is improved, but the device structure becomes more complex

Engineering Contradiction:
Improveelectric field distributionVSAvoidlayer structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges the anode layer with the carrier accumulation layer formation process. The p-type anode layer is formed to extend deeper than the boundary between the n-type carrier accumulation layer and the drift layer, effectively combining the anode structure with the carrier accumulation structure. This integration achieves improved electric field distribution while minimizing additional structural complexity by using a unified layer formation approach.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240258306A1Semiconductor device and method for manufacturing the same
Publication Date: 2024.08.01 MITSUBISHI ELECTRIC CORP
  • US20240258306A1 patent drawing
  • US20240258306A1 patent drawing
  • US20240258306A1 patent drawing

AI summary

An IGBT region includes: an n-type carrier accumulation layer provided to be in contact with the n−-type drift layer on the first main surface side of the n−-type drift layer and having a higher n-type impurity concentration than the n−-type drift layer, a p-type base layer provided between the n-type carrier accumulation layer and the first main surface, an n+-type emitter layer selectively provided in a surface layer portion of the p-type base layer, and a gate electrode provided to face the n+-type emitter layer and the p-type base layer with an interposition of an insulating film. A diode region includes a p-type anode layer provided between the n−-type drift layer and the first main surface and provided to a position deeper from the first main surface than a boundary between the n-type carrier accumulation layer and the n−-type drift layer.