Reverse-Conducting IGBT Driver Circuit with Dual Off-State Gate Voltages

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Solution Overview

Problem

Conventional gate driver circuits for reverse-conducting IGBTs lack the ability to effectively manage diode emitter efficiency across different off-state gate voltages, leading to high switching losses due to varying inversion layer formations in the drift zone, which affects the performance and efficiency of electronic circuits switching inductive loads.

Innovation Solution

The implementation of a driver circuit that supplies distinct off-state gate voltages to reverse-conducting IGBTs, allowing for different diode emitter efficiencies, thereby controlling the inversion layer formation in the drift zone to optimize diode hole emitter efficiency and reduce switching losses by toggling between two or more operation modes based on switching frequencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional gate driver circuit uses a single off-state gate voltage, then the circuit structure is simple, but the diode emitter efficiency is suboptimal and switching losses are increased

Engineering Contradiction:
Improveswitching lossesVSAvoiddriver circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The gate driver circuit dynamically switches between multiple off-state gate voltages (e.g., -15V and -5V) depending on the operating conditions. This dynamic adjustment allows optimization of diode emitter efficiency and reduction of switching losses by selecting the appropriate voltage level for each switching event, rather than using a fixed single voltage level.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the gate voltage parameter from a single fixed value to multiple variable values. By implementing a multi-level gate voltage system with different off-state voltages, the circuit can adjust the inversion layer formation in the drift zone to optimize performance. The driver circuit includes voltage selection logic that chooses between -15V and -5V off-state voltages based on operating conditions.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the gate driver circuit supplies only one off-state gate voltage, then the control logic is simple, but the diode emitter efficiency cannot be optimized for different operation modes

Engineering Contradiction:
Improveadaptability to different operation modesVSAvoidcontrol circuit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control circuit dynamically selects between multiple off-state gate voltages based on the operating mode and frequency. This adaptability allows the circuit to optimize diode emitter efficiency for different operation conditions while managing the increased control complexity through systematic voltage selection logic.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention implements variable gate voltage parameters that can be adjusted according to operation modes. The driver circuit includes control logic that selects between -15V and -5V off-state voltages based on frequency and operational requirements, enabling optimization across different operating conditions.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If distinct off-state gate voltages are used to optimize diode emitter efficiency, then switching losses are reduced, but the driver circuit requires additional control mechanisms

Engineering Contradiction:
Improveswitching efficiencyVSAvoiddriver circuit structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The driver circuit uses dynamic voltage selection to optimize switching efficiency. By implementing a control mechanism that switches between different off-state gate voltages based on operational needs, the circuit achieves improved productivity while managing the additional structural complexity through systematic control logic.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the gate voltage parameter from fixed to variable, implementing multiple off-state voltage levels (-15V and -5V) that can be selected based on switching requirements. This parameter variation optimizes diode emitter efficiency and reduces switching losses, with the control circuit managing the complexity through voltage selection logic.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for tailored device parameters of the free-wheeling diode, reducing switching losses and maintaining dynamic behavior by selectively using desaturation pulses and varying off-state gate voltages, thereby enhancing the overall performance of the IGBTs in different operational modes.

Implementation Method 1

allowing for the formation of different inversion layers in the drift zone, thereby optimizing diode emitter efficiency

Methodology Applied
Scientific EffectInversion layer formation:

Data Source

PatentUS9337827B2Electronic circuit with a reverse-conducting IGBT and gate driver circuit
Publication Date: 2016.05.10 INFINEON TECHNOLOGIES AG
  • US9337827B2 patent drawing
  • US9337827B2 patent drawing
  • US9337827B2 patent drawing

AI summary

An electronic circuit includes a reverse-conducting IGBT and a driver circuit. A first diode emitter efficiency of the reverse-conducting IGBT at a first off-state gate voltage differs from a second diode emitter efficiency at a second off-state gate voltage. A driver terminal of the driver circuit is electrically coupled to a gate terminal of the reverse-conducting IGBT. In a first state the driver circuit supplies an on-state gate voltage at the driver terminal. In a second state the driver circuit supplies the first off-state gate voltage, and in a third state the driver circuit supplies the second off-state gate voltage at the driver terminal. The reverse-conducting IGBT may be operated in different modes such that, for example, overall losses may be reduced.