IGBT Driver Circuit for Gate Stability Under Ground Voltage Oscillation

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Solution Overview

Problem

In existing ignition systems for internal combustion engines, the oscillation of voltage on the ground side can cause charging and discharging of capacitors, leading to erroneous operation of transistors, particularly IGBTs, due to parasitic components and oscillating voltages during ignition plug discharge.

Innovation Solution

The driver circuit incorporates a Zener diode connected in parallel with a resistor and a capacitor to stabilize the gate voltage of the IGBT, preventing unintended charging and discharging, thereby preventing erroneous transistor operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a capacitor is connected to the output stage to drive the transistor, then the transistor can be driven effectively, but voltage oscillation on the ground side causes charging and discharging of the capacitor leading to erroneous transistor operation

Engineering Contradiction:
Improvetransistor operation reliabilityVSAvoidvoltage oscillation effect
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A diode is introduced as an intermediary component between the capacitor and the oscillating ground line. The diode's cathode connects to the line and its anode connects to the capacitor, creating a one-way path that prevents oscillation voltage from reaching the capacitor. This intermediary blocks the harmful voltage oscillation while allowing the capacitor to maintain its charging function for driving the transistor.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The diode utilizes the inherent property of allowing current flow in only one direction to convert the harmful oscillation voltage into a beneficial protective function. By orienting the diode with its cathode toward the oscillating line and anode toward the capacitor, the diode automatically clamps any negative voltage oscillations, transforming the oscillation problem into a protected state where the capacitor remains stable.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If additional components are added to prevent voltage oscillation effects, then transistor operation reliability improves, but circuit complexity increases

Engineering Contradiction:
Improvetransistor operation reliabilityVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A single diode is added to the circuit to prevent oscillation effects. The diode is a simple, inexpensive, and widely available component that provides reliable protection without adding significant complexity to the circuit design.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively stabilizes the gate voltage of the IGBT, preventing unintended transistor activation during ignition plug discharge, ensuring reliable ignition control without additional manufacturing costs or complexity.

Implementation Method 1

a first diode, including: a cathode connected to the line, and an anode, the first diode being connected in parallel with the second resistor

Methodology Applied
Scientific EffectZener breakdown: Avalanche Breakdown

Implementation Method 2

a second diode including: a cathode connected to the line, and an anode for connecting to a capacitor, thereby receiving a voltage generated in the capacitor for driving the transistor

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentUS20250330154A1Driver circuit
Publication Date: 2025.10.23 FUJI ELECTRIC CO LTD
  • US20250330154A1 patent drawing
  • US20250330154A1 patent drawing
  • US20250330154A1 patent drawing

AI summary

A driver circuit, including: a transistor including a ground side electrode, a control electrode, and a power supply side electrode for an inductive load to be connected thereto; a first resistor connected to the control electrode; a line connected to the first resistor; a second resistor provided between the line and a ground; a first diode, including a cathode connected to the line and an anode, the first diode being connected in parallel with the second resistor; and a second diode including a cathode connected to the line, and an anode for connecting to a capacitor, thereby receiving a voltage generated in the capacitor for driving the transistor.