IGBT Gate Drive Circuit With Constant-Current Turn-On Control

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Solution Overview

Problem

Conventional drive circuits for insulated gate devices face increased loss and temperature-dependent noise issues due to varying on-resistance of transistors at different temperatures, leading to inefficient turn-on times and noise levels.

Innovation Solution

A drive circuit incorporating a constant current source, switching circuit, and discharge circuit, along with a current mirror configuration and bias circuit, stabilizes the gate charging velocity of insulated gate devices, reducing temperature-dependent noise and loss by maintaining current balance and preventing overcurrent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If on-resistance of P-FET and N-FET are used for driving IGBT at high temperature, then noise generation is suppressed, but loss increases and turn-on time increases

Engineering Contradiction:
ImprovenoiseVSAvoidloss
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

A constant current source is introduced as an intermediary component to charge the IGBT gate. This constant current source acts as a mediator between the temperature-dependent transistor on-resistance and the IGBT gate charging process, providing temperature-independent current to eliminate the trade-off between noise suppression and loss reduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the operating parameter from voltage-driven (through resistors) to current-driven (through constant current source). By controlling the gate charging current as a constant parameter independent of temperature, the system achieves both low loss and controlled noise without the conventional trade-off.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If on-resistance of P-FET and N-FET are used for driving IGBT at high temperature, then noise generation is suppressed, but turn-on time increases

Engineering Contradiction:
ImprovenoiseVSAvoidturn-on time
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The constant current source serves as an intermediary that decouples the gate charging process from temperature-dependent resistance variations, enabling consistent turn-on timing across different temperatures while maintaining noise suppression benefits.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention introduces dynamic control through the constant current source that adjusts its output to maintain constant charging current regardless of temperature changes, making the turn-on time independent of operating conditions while suppressing noise.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If design is optimized for low loss at high temperature, then loss is reduced, but charging velocity becomes too fast at room temperature causing noise increase

Engineering Contradiction:
ImprovelossVSAvoidnoise
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

By changing from voltage-driven gate charging to constant current-driven charging, the system achieves parameter independence from temperature. The constant current source maintains optimal charging current at both high and room temperatures, simultaneously achieving low loss and noise suppression without conventional trade-offs.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7592853B2Drive circuit for insulated gate device
Publication Date: 2009.09.22 FUJI ELECTRIC CO LTD
  • US7592853B2 patent drawing
  • US7592853B2 patent drawing
  • US7592853B2 patent drawing

AI summary

A drive circuit for an insulated gate device includes a constant current source generating a constant current, and a switching circuit, wherein a gate of the insulated gate device is connected to a power supply potential side via the constant current source at the time of turn-on and to a ground potential side at the time of turn-off. Whereby a drive circuit for the insulated gate device can be reduced loss at the time of turn-on and reduced temperature dependency of noise.