IGBT Gate Drive Circuit with Control-Voltage Current Evaluation

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Solution Overview

Problem

Evaluating the output current characteristics of drive circuits for insulated-gate semiconductor elements is challenging due to the need for complex and high-capacity current detection circuits to measure large output currents directly supplied to the gate of IGBTs.

Innovation Solution

A drive circuit with a current source, current output circuit, output current control circuit, and control voltage detection terminal that allows indirect detection of output current via control voltage, simplifying the evaluation process using a voltage measuring device with a simpler configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If direct measurement of output current is performed, then measurement accuracy is improved, but device complexity increases due to requirement of complex high-capacity current detection circuits

Engineering Contradiction:
Improveoutput current measurement accuracyVSAvoiddetection circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a control voltage as an intermediary parameter that indirectly represents the output current. Instead of directly measuring the large output current, the system measures the control voltage that governs the current source, which has a linear relationship with the output current. This intermediary measurement approach maintains measurement accuracy while avoiding the complexity of high-capacity current detection circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the electrical current measurement system with a voltage measurement system. By measuring the control voltage instead of the output current directly, the system substitutes a simpler voltage detection mechanism for the complex current detection circuitry, thereby reducing device complexity while preserving measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If direct current measurement is implemented, then output current characteristics can be evaluated, but ease of operation deteriorates due to requirement of specialized high-capacity measurement equipment

Engineering Contradiction:
Improveoutput current characteristic evaluationVSAvoidmeasurement equipment simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The control voltage serves as an intermediary that can be easily measured with standard voltage measurement equipment. This approach allows evaluation of output current characteristics using common, simple measurement tools rather than requiring specialized high-capacity current measurement equipment, thereby improving ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the measurement parameter from current to voltage. By measuring the control voltage parameter instead of the output current parameter, the system enables evaluation of current characteristics using simple voltage measurement equipment, making the measurement process easier to operate while maintaining evaluation accuracy.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If feedback control of output current according to temperature is implemented, then switching loss is reduced, but device complexity increases due to additional control circuits

Engineering Contradiction:
Improveswitching lossVSAvoidcontrol circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements feedback control where the control voltage that governs the current source is adjusted according to temperature conditions. This feedback mechanism enables reduction of switching loss by optimizing the output current based on temperature, while utilizing the existing control voltage infrastructure to minimize additional circuit complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control voltage circuit serves multiple functions: it controls the current source output, enables temperature-based feedback control, and provides a measurement interface. This multi-functionality allows the system to achieve switching loss reduction through temperature compensation without requiring separate dedicated control circuits, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10578664B2Drive circuit for insulated-gate semiconductor element
Publication Date: 2020.03.03 FUJI ELECTRIC CO LTD
  • US10578664B2 patent drawing
  • US10578664B2 patent drawing
  • US10578664B2 patent drawing

AI summary

A drive circuit for an insulated-gate semiconductor element includes a current source which generates a current to be supplied to a gate of the insulated-gate semiconductor element, a current output circuit which controls supply of the current generated by the current source to the gate of the insulated-gate semiconductor element in accordance with a drive signal, an output current control circuit which controls a magnitude of the current generated by the current source in accordance with a control voltage according to an operating temperature of the insulated-gate semiconductor element, and a control voltage detection terminal which is provided in the output current control circuit and enables detection of the control voltage from outside.