IGBT Gate Driver with Dynamic Voltage Control for Conduction Loss Reduction

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Solution Overview

Problem

Power semiconductor switches in power converters experience significant conduction and switching losses, leading to increased thermal design requirements and operational costs, particularly in applications with high loads or rare overload conditions, where existing methods either increase costs or oversize components.

Innovation Solution

A method and device for controlling a voltage-controlled power semiconductor switch that applies a first drive voltage for switch-on and, after detecting the completion of the switch-on process, increases the control voltage to a higher second value in a closed control loop using measured forward voltage and load current as feedback, optimizing conduction losses without altering the switching behavior or increasing switching speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a higher drive voltage is applied continuously, then conduction losses are reduced, but the complexity of the control system increases

Engineering Contradiction:
Improveconduction lossesVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control device uses feedback from the switching state of the semiconductor device to automatically regulate the drive voltage level. When the device is in the conducting state, the higher second drive voltage level is applied; when switching, the first drive voltage level is applied. This feedback mechanism simplifies the control system by eliminating the need for complex external control circuits.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control device is integrated into the gate driver circuitry, allowing the semiconductor device's own switching state to control the drive voltage level without requiring external intervention. The system serves itself by using its own operational state to regulate its control voltage, reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3280052B1Method and device for driving a voltage-controlled turn-off power semiconductor switch
Publication Date: 2022.03.30 GE ENERGY POWER CONVERSION TECHNOLOGY LTD(GB)
  • EP3280052B1 patent drawingFigure 1
  • EP3280052B1 patent drawingFigure 2~3
  • EP3280052B1 patent drawingFigure 4~7

AI summary

A method and a device for controlling an IGBT, a MOSFET, or another voltage-controlled releasable power semiconductor switch (T), which has a first and a second terminal (C, E) and a control terminal (G), and which is conductive between the first and second terminals (C, E) when switched on, are provided. First, a first control voltage, having a first value, is applied to the control terminal (G) to switch on the power semiconductor switch (T) (S2). Subsequently, conditions that characterize the progress of a switch-on process of the power semiconductor switch (T) are detected (S3).Once conditions are detected that indicate the switch-on process is complete (S4), a second control voltage, which has a second value higher than the first value, is applied to the control terminal (G) to operate the power semiconductor switch (T) in the conducting state with a higher control voltage (S5) in order to reduce its conduction losses.