IGBT Driver Circuit With Parallel Gate Delay Compensation

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Solution Overview

Problem

Power electronics components experience delays in responding to control signals from drivers, leading to significant voltage and current variations that can damage the components, and existing solutions do not effectively manage these delays without affecting the variations.

Innovation Solution

A power stage with a circuit that compensates for initialization delays by diverting current from the gate resistor using signal diodes and transistors, reducing times t1, t2, t3, t4, t5, and t6 without altering voltage and current variations, and includes circuits for turn-on, turn-off, and saturation states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the delay time for power transistor initialization is reduced, then the switching speed and productivity are improved, but the voltage and current variations increase which can damage the power electronics component

Engineering Contradiction:
Improveinitialization delay timeVSAvoidvoltage and current variations
Core Design Contradiction:
Loss of timeVSObject-affected harmful factors

Solution Approach 1:

The circuit performs preliminary action by pre-charging the capacitor C1 through diode D1 before the main switching event. When the control signal is applied, the capacitor is already charged and ready to immediately drive the gate, eliminating the delay that would otherwise require charging through the gate resistor Rg. This preliminary charging action resolves the contradiction by preparing the system in advance, allowing fast switching without subjecting the component to damaging current surges during the charging process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The capacitor C1 acts as an intermediary element between the control signal source and the power transistor gate. It absorbs the charging current that would otherwise flow directly through the gate resistor and potentially cause damaging voltage and current variations. The capacitor serves as a buffer that mediates the energy transfer, providing the necessary gate charge while isolating the power transistor from harmful current transients.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a gate resistor is used to control the power transistor, then the voltage and current variations are limited, but the initialization delay increases

Engineering Contradiction:
Improvevoltage and current variationsVSAvoidinitialization delay
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The circuit segments the gate charging function into two distinct paths: a fast charging path through the capacitor C1 and diode D1 for rapid initialization, and a controlled discharge path through the gate resistor Rg for safe voltage and current limitation. This segmentation allows the system to benefit from both the speed of direct charging and the protection of resistor-limited current, resolving the contradiction between fast switching and protected operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The circuit dynamically switches between different operating modes: during initialization, the capacitor provides a low-impedance fast-charging path; during normal operation, the gate resistor provides controlled impedance. The diode D1 acts as a dynamic switch that is conductive only during the initialization phase, automatically transitioning the circuit from fast-charging mode to controlled-discharge mode without manual intervention.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces the time required for power transistor initialization, increases switching frequency, and minimizes conduction losses, while maintaining stable voltage and current variations, thus protecting the power electronics components.

Implementation Method 1

a first capacitor C1, both in parallel, that is to say forming two distinct electrical loops, one in relation to the other, be positioned in parallel with the resistor of the gate Rg

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a first conducting diode D1... Conducting diode is understood to mean that the diode lets through the current, when the anode of the diode is facing in the direction of the current, towards the gate g of the power transistor 6

Methodology Applied
Scientific EffectDiode conduction: Diode

Data Source

PatentUS12047057B2Driver for insulated gate transistor with circuit for compensating for time delays
Publication Date: 2024.07.23 SAFRAN ELECTRICAL & POWER
  • US12047057B2 patent drawing
  • US12047057B2 patent drawing
  • US12047057B2 patent drawing

AI summary

A power stage includes a power transistor and a driver, the power transistor comprising a collector, a gate and an emitter and being configured to change over from a saturated state to an off state and vice versa in accordance with a control from the driver, the power stage comprising a resistor Rg positioned between the driver and the gate, the power stage comprising a circuit for compensating for delays that is positioned in parallel with the resistor Rg, comprising: a circuit for compensating for turn-on initialization delays, which is configured to divert the current from the resistor Rg when a saturation of the power transistor is initialized, a circuit for compensating for turn-off initialization delays, which is configured to divert the current from the resistor Rg when a switching-off of the power transistor is initialized, a circuit for compensating for delays that is configured to divert the current from the resistor Rg when the power transistor is close to the saturated state.