IGBT Overcurrent Protection via Parasitic Inductance Signal Correction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing driving circuits for electric vehicles face challenges in providing high current output while accurately monitoring overcurrent conditions, particularly due to parasitic inductance imbalances in parallel-connected IGBT switches, which can lead to premature overcurrent protection triggering and potential damage.

Innovation Solution

A driving circuit configuration that includes parallel-connected first and second switching devices, a current sensing circuit to generate a current sensing signal, a driver circuit to control switching operations, and an overcurrent protection circuit, along with a current sensing signal correction circuit to mitigate offset caused by parasitic inductance imbalance during switching transients, ensuring accurate overcurrent protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If parallel-connected IGBT switches are used to provide high current output, then the current output capability is improved, but parasitic inductance imbalance causes measurement precision deterioration

Engineering Contradiction:
Improvecurrent output capabilityVSAvoidovercurrent monitoring accuracy
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The patent introduces a current sensing signal correction circuit as an intermediary component between the current sensing circuit and the overcurrent protection circuit. This correction circuit specifically addresses the measurement errors caused by parasitic inductance imbalance in parallel-connected IGBT switches, thereby restoring measurement precision without compromising the high current output capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the current sensing signal parameters by introducing correction signals that compensate for the offset caused by parasitic inductance imbalance. The correction circuit adjusts the sensing signal parameters during switching transients to eliminate measurement errors, enabling accurate overcurrent protection while maintaining high current output

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If current sensing signal correction is applied during switching transient period, then overcurrent protection accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveovercurrent protection accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The correction circuit is designed to automatically activate during the switching transient period when parasitic inductance effects are most significant. By applying correction in advance during these critical moments, the system achieves accurate overcurrent protection without requiring continuous complex correction, thus balancing precision improvement with acceptable device complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The current sensing signal correction is applied periodically during switching transient periods rather than continuously. This periodic correction approach maintains overcurrent protection accuracy when needed while minimizing the operational burden and complexity of the correction circuit during steady-state operation

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS9912225B2Method and system for overcurrent protection for insulated-gate bipolar transistor (IGBT) modules
Publication Date: 2018.03.06 FARADAY&FUTURE INC
  • US9912225B2 patent drawing
  • US9912225B2 patent drawing
  • US9912225B2 patent drawing

AI summary

Circuits and methods for driving a load are disclosed. An exemplary driving circuit may include first and second switching devices electrically connected with each other in parallel. The driving circuit may also include a current sensing circuit configured to generate a current sensing signal indicating a value of a current flowing through the first switching device. The current sensing signal may include an offset caused by parasitic inductance imbalance in electrical connections connecting the first and second switching devices. The driving circuit may further include a driver circuit configured to control switching operations of the first and second switching devices. The driver circuit may include an overcurrent protection circuit electrically connected to the current sensing circuit. In addition, the driving circuit may include a current sensing signal correction circuit configured to reduce the offset in the current sensing signal received by the overcurrent protection circuit during a switching transient period.